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Courtesy of RMI.
By Laurie Stone

Mike Roeth has clocked thousands of miles pulling his solar-powered recreational vehicle around the country in his quest to make trucking cleaner and more efficient. For some it may seem strange that an effort to curb fuel takes fuel, since Roeth pulls his RV with a diesel-powered Ford F-250.

But for Roeth, executive director of the North American Council for Freight Efficiency (NACFE) and trucking lead for RMI, it makes total sense. Roeth likes to live by the concept of “gemba,” a Japanese word meaning “the actual place.” He learned it in the 1990s while he was managing a plant for a manufacturer of engines and power systems. His plant was implementing a production system similar to Toyota’s, and Roeth was studying the Japanese automaker’s efforts when he discovered gemba.

Gemba means going to see the actual process and learning from those who do the work. Inside a Toyota factory, it means that management walks the floor to observe the manufacturing process up close. In Roeth’s world, it means that he is constantly out on the road, meeting with trucking companies and chatting with truck drivers. His goal is to understand the latest technologies for reducing emissions in a sector that is responsible for 24 percent of transportation’s greenhouse gas footprint.

Roeth grew up on a farm near Dayton, Ohio. He has been around tractors and trucks since he was a toddler. After graduating from Ohio State University with an engineering degree and working with different companies, he eventually became a vice president at Navistar, the company that owns the International brand of trucks and diesel engines. Roeth traveled a lot for work, and when he left Navistar, he decided he wanted to spend more time with his wife, Letty. He told her he would look for a job in Fort Wayne, Indiana, where they were living at the time.

Letty, however, knew her husband better than that. “That’s not you—you have to be traveling and out with people,” she told him. “Why don’t we buy a camper? I’ll go with you and see how we like it.” Roeth became an industry consultant, and they instantly fell in love with working on the road.

Getting the Efficiency Bug

Although Roeth loves working in the trucking industry, he was bothered by the lack of interest in efficiency technologies when fuel prices were low. “I was frustrated to find out that over the past 50 years, when fuel prices went up the industry wanted to lower costs and be more efficient, but when prices went down they didn’t,” he said. As a result, a lot of efficiency technologies were being discarded. “I knew that we need to and can do better with the emissions that move our goods.”

Around the same time that the Roeths were taking to the road, RMI hosted a workshop on efficient trucking with the goal of doubling the efficiency of the trucking sector. NACFE, an independent organization helping to drive efficiency in the trucking sector, was born out of that charrette, and Roeth was the perfect person to take it on.

“The thing I like about trucking is that it’s a small industry: only about half a million trucks are produced in a given year. It forces everyone to work together,” Roeth says. “Even though all the companies have divergent goals, and there’s a very diverse, complex market of trucking, it’s also incredibly collaborative.” That dynamic is ideal for Roeth, who excels at getting people together to work toward a common goal.

“Mike has an incredible resume of experience,” says Amanda Phillips, general manager of OEM (original equipment manufacturer) sales at Meritor, a corporation that makes truck components. “He is always willing to share ideas and teach others. His energy and positive attitude are contagious.” From 2010 to 2016, Roeth nurtured NACFE from a small startup nonprofit to the leading organization on trucking efficiency. According to Phillips, “Mike’s entrepreneurial spirit and his work with NACFE have helped fleets better understand available technologies and the impact those advances can make in their fleet’s carbon footprint.”

During that same time, the Roeths got progressively bigger campers and started being gone more often. They eventually sold their house, got rid of most of their stuff, and became full-time RVers. They now have a 41-foot Jayco Eagle outfitted with a 1.4 kilowatt solar array to run their appliances.

The Roeths’ next step is to replace both their truck and camper with a motor home that pulls an electric car. Then, when parked at a campsite, they can drive their electric car for shorter trips. They hope to eventually get away from fossil fuels completely with an electric or hydrogen-powered truck that can pull an RV.

The Birth of Run on Less

In 2016, the NACFE team was trying to figure out how efficient a tractor trailer could be if it incorporated the best available efficiency technologies. The team thought the best way to do that was to track some of the most fuel-efficient trucks, driven by efficiency-focused drivers. And with that, Run on Less was born.

The first Run on Less event featured seven fleets, outfitted with different fuel-efficiency measures, in a cross-country demonstration. NACFE followed the fleets across the country and proved that fleets can improve their fuel efficiency by 25 percent if they adopt the right technologies.

The event was so successful that NACFE held a second Run on Less event in 2019. This one included 10 fleets, many very large, focused on regional haul. The second demonstration proved that the 800,000 trucks in North America could decrease their annual consumption of diesel from 8 billion gallons to 5.5 billion gallons, and eventually down to 1 billion gallons.

“Run on Less is just a gift that keeps on giving,” says Roeth. “It’s real, it’s human. We talk to truckers and the people buying trucks and running them, and then we share their stories and data. Do we like it because it’s fun or because the marketplace likes it? I think it’s a bit of both.”

To Roeth, the future of trucking looks bright. He’s most excited about electric and hydrogen trucks. “To think we can move freight with no emissions is incredible,” he says. “Trucking has done a lot. Diesel exhaust is cleaner now. I’m really proud of the industry. But it’s still carbon-based. I’m most excited about moving the industry to zero carbon.”

Roeth is getting an up-close glimpse at a carbon-free future for trucking in the third Run on Less demonstration, called Run on Less–Electric. This event, beginning September 2, features 13 electric trucks in a variety of real-world applications for companies including Frito-Lay, Anheuser-Busch, and Penske.

In addition to new technologies, Roeth is also excited about the changes in terms of diversity that he has seen over the 35 years he’s been involved in the industry. “The meetings I was in 30 years ago were all mostly white men. Now we have women and people of color involved from management to drivers,” he explains.

Living the Gemba Way

While many people took to the road during the COVID pandemic, the Roeths actually stayed put. Part of the joy of being on the road for the Roeths is not only attending industry events, but also going to museums, sporting events, and pubs, and meeting interesting people across the country.

Mike Roeth: Decarbonizing Trucking from the RoadWith COVID putting a stop to most of that, they felt they had no reason to go anywhere, so they hunkered down in Indiana. But it wasn’t the same. “During the pandemic I felt I was getting out of touch with trucking,” says Roeth. So he is now back on the road meeting with trucking companies, manufacturers, and drivers.

In the weeks leading up to Run on Less–Electric, he has been traveling around the country visiting most of the 13 companies involved, from Los Angeles to New York City. He has conducted dozens of interviews of fleet managers, company leaders, and truck drivers.

In this way, he learns firsthand about the benefits of electric trucks as well as any challenges the companies have faced. He then uses this knowledge to help increase the use of electric trucks in the industry. After one and a half years of COVID, he is back in his element: observing, listening, learning, and sharing ideas face-to-face. And that’s at the heart of how Roeth tries to live—the gemba way.

Learn about the companies and trucks involved in Run on Less – Electric and follow the Run at https://runonless.com.

 

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Isuzu NRR-EV gets to work as first electric trucks reach customers

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Isuzu NRR-EV gets to work as first electric trucks reach customers

Isuzu is giving Red Bull electrified wings – the iconic drinks company is officially the first to put the production version of its new-for-2025 Isuzu NRR-EV medium duty electric box truck to work in North America.

Deployed by Red Bull North America, these first-ever customer Isuzu NRR-EV medium duty trucks are busy delivering cans of Red Bull products throughout Southern California with zero tailpipe emissions, marking the first time the best-selling low-cab/cabover box truck brand in the US can make such a claim.

“Today marks a major milestone for the industry and for us. Watching the NRR-EV evolve from a concept to a viable operating product is a big deal,” explains Shaun Skinner, President of Isuzu Commercial Truck of America. “Our teams and our clients have put so much time and effort into making this happen, and it speaks to our teamwork and dedication to more sustainable transportation solutions. It is no longer just a plan, we have zero-emission trucks serving our customers’ needs!”

The NRR-EV is available with a number of different battery configurations, ranging from three 20 kWh battery packs (60 kWh total) up to nine 20 kWh battery packs, with five and seven pack options in between. The nine-pack version is good for up to 235 miles of range with a 19,500 lb. GVWR. The batteries, regardless of configuration, send power to a 150 kW (200 hp) electric motor with 380 lb-ft. of torque available at 0 rpm.

For “Red Bull” duty, the Isuzu trucks ship with a 100 kWh total battery capacity, and are fitted a lightweight, all-aluminum 6-bay beverage body, the vehicle’s design maintains its cargo capacity. The NRR-EV’s 19,500 lb. GVWR (Class 5) chassis, combined with the lightweight body and “big enough” battery spec provides Red Bull’s delivery drivers a hefty, 9,000 lb. payload.

Isuzu began assembling NRR-EV trucks at its Charlotte, Michigan assembly plant in August 2024. Customer deliveries are set to begin nationally in Q1 of 2025.

Electrek’s Take

ISUZU ANNOUNCES START OF PRODUCTION FOR ITS ALL-NEW NRR-EV!
Isuzu NRR-EV production line; via Isuzu.

Isuzu’s N-series trucks are everywhere – and for good reason. They’re dependable, they’re affordable, and they have a nationwide network of GM dealers supporting them. I am a huge fan of these trucks, and can’t wait to sample the electric version from behind the wheel.

SOURCE | IMAGES: Isuzu.

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Hyundai is preparing to launch its first electric minivan: Here’s what we know so far

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Hyundai is preparing to launch its first electric minivan: Here's what we know so far

Hyundai is gearing up to launch its first all-electric minivan. Production is set to begin next year, and the EV minivan is expected to play a key role in its global expansion. Here’s what to expect.

Hyundai will launch its first EV minivan in 2025

The Staria is Hyundai’s successor to the Starex, its multi-purpose vehicle (MPV), launched in 2021. Like its replacement, the Staria is offered in a minivan, minibus, van, pickup, and several other configurations like limousines and ambulances.

Although the Staria was launched with only diesel and gas-powered powertrain options, Hyundai added its first hybrid model in February.

Hyundai will introduce the Staria Electric, its first electric minivan, next year. In March, Hyundai unveiled its new ST1 electric business van, which is based on the Staria. However, the minivan will get its own EV model in 2025. The ST1 is Hyundai’s first commercial EV. It’s available in refrigerated van and basic chassis cab options.

Hyundai is already building gas-powered and hybrid Staria models at its Ulsan plant in Korea, but it is preparing to begin producing the EV version.

Hyundai-first-EV-minivan
Hyundai Staria Hybrid minivan (Source: Hyundai)

According to the Korean media outlet Newsis, sources close to the matter on Friday said Hyundai will begin converting a production line (Line 1) at its Ulsan Plant 4 for Staria Electric around January 25, 2024.

The expansion is part of Hyundai’s broader plan to introduce 21 electric vehicles by 2030, accounting for over 2 million in sales.

Hyundai-first-EV-minivan
Hyundai Staria hybrid (Source: Hyundai)

A report from The Korean Economic Daily in June claimed Hyundai would expand Staria EV production into Europe starting in the first half of 2026. European-made models will be sold domestically and overseas, like in Australia and Thailand. Hyundai aims to sell 15,000 to 20,000 of the EV model annually.

The Staria Electric will be powered by Hyundai’s fourth-generation 84 kWh EV batteries and will have over 10% more capacity than the ST1.

Hyundai-first-EV-minivan-interior
Hyundai Staria hybrid interior (Source: Hyundai)

Hyundai sold 37,769 Starias through the first 11 months of 2024. Last year, Hyundai Staria sales reached 39,780, including domestic and export sales. By the end of the year, Staria sales are expected to exceed 40,000 for the first time.

Hyundai’s sister company also has big plans to expand its commercial business with a new lineup of EVs based on its PBV (Platform Beyond Vehicle). Its first electric van, the PV5, was spotted earlier this year as a potential Volkswagen ID.Buzz challenger.

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Schneider electric semi truck fleet hits 6 million miles driven

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Schneider electric semi truck fleet hits 6 million miles driven

Just a year after it hit the 1 million electric mile mark, Schneider National ($SNDR) and its unmistakable orange semi trucks have thrown down the gauntlet – adding more than 5 million miles to its BEV tally and crossing the 6 million electric mile mark!

The company says this latest all-electric milestone means Schneider has cut more than 20 million pounds of harmful carbon emissions. A total it says is equivalent to removing more than 2,100 gas-powered passenger cars from the road.

“Reaching 6 million zero-emission miles is a testament to our steadfast dedication to sustainability and innovation,” said Schneider President and CEO, Mark Rourke. “Leading the way in adopting electric vehicle technology not only benefits the environment but also serves as an example of the broad service capabilities and flexibility we can offer to customers.”

Schneider operates one of the largest fleets of Freightliner eCascadia electric semi trucks in the country, with fully 92 of the BEVs deployed (so far). The trucks have been operating in and around the ports of Southern California, where they have significantly reduced emissions and contributed to cleaner air quality while reliably transporting freight and saving SNDR money.

“Schneider is a great example of the kind of forward-thinking entrepreneurship our industry needs,” says David Carson, Senior Vice President, Sales and Marketing at DTNA. “They’ve achieved over 6 million zero emission miles, which is a reminder for us all to keep working on overcoming challenges together on the path to zero emissions. At DTNA, we’re committed to the shift to zero emissions, alongside pioneers like Schneider, who are showing us what’s possible.”

Fifty of Schneider’ 92 eCascadias were funded by JETSI – a California-wide initiative working to reduce greenhouse gas emissions. Of the remaining 42 five are jointly funded by the EPA’s FY18 Targeted Airshed Grant, seven are funded by the Volkswagen Environmental Mitigation Trust, and 30 are funded by California’s HVIP incentive program.

Electrek’s Take

Schneider’s BEV fleet hits 6 million miles
Image via Schneider.

Schneider is among the many global fleets that are proving the reliability and efficacy of battery-electric semi trucks every day, racking up millions of miles faster than many of the nay-sayers thought would be possible. The only real question facing the world of electric trucking now is whether the legacy brands like Freightliner and Volvo have established an insurmountable lead over Tesla.

SOURCE | IMAGES: Schneider, via BusinessWire.

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