Decarbonizing Trucking from the Road
Courtesy of RMI.
By Laurie Stone
Mike Roeth has clocked thousands of miles pulling his solar-powered recreational vehicle around the country in his quest to make trucking cleaner and more efficient. For some it may seem strange that an effort to curb fuel takes fuel, since Roeth pulls his RV with a diesel-powered Ford F-250.
But for Roeth, executive director of the North American Council for Freight Efficiency (NACFE) and trucking lead for RMI, it makes total sense. Roeth likes to live by the concept of “gemba,” a Japanese word meaning “the actual place.” He learned it in the 1990s while he was managing a plant for a manufacturer of engines and power systems. His plant was implementing a production system similar to Toyota’s, and Roeth was studying the Japanese automaker’s efforts when he discovered gemba.
Gemba means going to see the actual process and learning from those who do the work. Inside a Toyota factory, it means that management walks the floor to observe the manufacturing process up close. In Roeth’s world, it means that he is constantly out on the road, meeting with trucking companies and chatting with truck drivers. His goal is to understand the latest technologies for reducing emissions in a sector that is responsible for 24 percent of transportation’s greenhouse gas footprint.
Roeth grew up on a farm near Dayton, Ohio. He has been around tractors and trucks since he was a toddler. After graduating from Ohio State University with an engineering degree and working with different companies, he eventually became a vice president at Navistar, the company that owns the International brand of trucks and diesel engines. Roeth traveled a lot for work, and when he left Navistar, he decided he wanted to spend more time with his wife, Letty. He told her he would look for a job in Fort Wayne, Indiana, where they were living at the time.
Letty, however, knew her husband better than that. “That’s not you—you have to be traveling and out with people,” she told him. “Why don’t we buy a camper? I’ll go with you and see how we like it.” Roeth became an industry consultant, and they instantly fell in love with working on the road.
Getting the Efficiency Bug
Although Roeth loves working in the trucking industry, he was bothered by the lack of interest in efficiency technologies when fuel prices were low. “I was frustrated to find out that over the past 50 years, when fuel prices went up the industry wanted to lower costs and be more efficient, but when prices went down they didn’t,” he said. As a result, a lot of efficiency technologies were being discarded. “I knew that we need to and can do better with the emissions that move our goods.”
Around the same time that the Roeths were taking to the road, RMI hosted a workshop on efficient trucking with the goal of doubling the efficiency of the trucking sector. NACFE, an independent organization helping to drive efficiency in the trucking sector, was born out of that charrette, and Roeth was the perfect person to take it on.
“The thing I like about trucking is that it’s a small industry: only about half a million trucks are produced in a given year. It forces everyone to work together,” Roeth says. “Even though all the companies have divergent goals, and there’s a very diverse, complex market of trucking, it’s also incredibly collaborative.” That dynamic is ideal for Roeth, who excels at getting people together to work toward a common goal.
“Mike has an incredible resume of experience,” says Amanda Phillips, general manager of OEM (original equipment manufacturer) sales at Meritor, a corporation that makes truck components. “He is always willing to share ideas and teach others. His energy and positive attitude are contagious.” From 2010 to 2016, Roeth nurtured NACFE from a small startup nonprofit to the leading organization on trucking efficiency. According to Phillips, “Mike’s entrepreneurial spirit and his work with NACFE have helped fleets better understand available technologies and the impact those advances can make in their fleet’s carbon footprint.”
During that same time, the Roeths got progressively bigger campers and started being gone more often. They eventually sold their house, got rid of most of their stuff, and became full-time RVers. They now have a 41-foot Jayco Eagle outfitted with a 1.4 kilowatt solar array to run their appliances.
The Roeths’ next step is to replace both their truck and camper with a motor home that pulls an electric car. Then, when parked at a campsite, they can drive their electric car for shorter trips. They hope to eventually get away from fossil fuels completely with an electric or hydrogen-powered truck that can pull an RV.
The Birth of Run on Less
In 2016, the NACFE team was trying to figure out how efficient a tractor trailer could be if it incorporated the best available efficiency technologies. The team thought the best way to do that was to track some of the most fuel-efficient trucks, driven by efficiency-focused drivers. And with that, Run on Less was born.
The first Run on Less event featured seven fleets, outfitted with different fuel-efficiency measures, in a cross-country demonstration. NACFE followed the fleets across the country and proved that fleets can improve their fuel efficiency by 25 percent if they adopt the right technologies.
The event was so successful that NACFE held a second Run on Less event in 2019. This one included 10 fleets, many very large, focused on regional haul. The second demonstration proved that the 800,000 trucks in North America could decrease their annual consumption of diesel from 8 billion gallons to 5.5 billion gallons, and eventually down to 1 billion gallons.
“Run on Less is just a gift that keeps on giving,” says Roeth. “It’s real, it’s human. We talk to truckers and the people buying trucks and running them, and then we share their stories and data. Do we like it because it’s fun or because the marketplace likes it? I think it’s a bit of both.”
To Roeth, the future of trucking looks bright. He’s most excited about electric and hydrogen trucks. “To think we can move freight with no emissions is incredible,” he says. “Trucking has done a lot. Diesel exhaust is cleaner now. I’m really proud of the industry. But it’s still carbon-based. I’m most excited about moving the industry to zero carbon.”
Roeth is getting an up-close glimpse at a carbon-free future for trucking in the third Run on Less demonstration, called Run on Less–Electric. This event, beginning September 2, features 13 electric trucks in a variety of real-world applications for companies including Frito-Lay, Anheuser-Busch, and Penske.
In addition to new technologies, Roeth is also excited about the changes in terms of diversity that he has seen over the 35 years he’s been involved in the industry. “The meetings I was in 30 years ago were all mostly white men. Now we have women and people of color involved from management to drivers,” he explains.
Living the Gemba Way
While many people took to the road during the COVID pandemic, the Roeths actually stayed put. Part of the joy of being on the road for the Roeths is not only attending industry events, but also going to museums, sporting events, and pubs, and meeting interesting people across the country.
Mike Roeth: Decarbonizing Trucking from the RoadWith COVID putting a stop to most of that, they felt they had no reason to go anywhere, so they hunkered down in Indiana. But it wasn’t the same. “During the pandemic I felt I was getting out of touch with trucking,” says Roeth. So he is now back on the road meeting with trucking companies, manufacturers, and drivers.
In the weeks leading up to Run on Less–Electric, he has been traveling around the country visiting most of the 13 companies involved, from Los Angeles to New York City. He has conducted dozens of interviews of fleet managers, company leaders, and truck drivers.
In this way, he learns firsthand about the benefits of electric trucks as well as any challenges the companies have faced. He then uses this knowledge to help increase the use of electric trucks in the industry. After one and a half years of COVID, he is back in his element: observing, listening, learning, and sharing ideas face-to-face. And that’s at the heart of how Roeth tries to live—the gemba way.
Learn about the companies and trucks involved in Run on Less – Electric and follow the Run at https://runonless.com.
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Sennebogen’s new 824 G Electro Battery material handler is being put through its paces at a recycling site in Munich’s Aubing district. And, thanks to its innovative grid-connected/battery system, it never has to stop to recharge!
With its emphasis on the recycling of stainless steel, ferroalloys, and superalloys, CRONIMET Alpha’s recycling operations are loud, and adding the ceaseless drone of diesel engines straining against the mass of all that metal as it’s sorted and fed into bailing presses. That’s why the company was so excited to test out Sennebogen’s new, all-electric 824 G Electro Battery material handler during an extensive trial at its Munich site.
So far, CRONIMET’s operators have been impressed with the new Sennebogen. “The battery-powered machine drives just like a diesel-powered one,” explains equipment operator Zoran Alexsic. “You don’t notice any difference in power – only that everything runs much more smoothly and quietly … you don’t have to take breaks to escape the noise.”
Quiet, but powerful
The Sennebogen 824 G comes standard with a 98 kWh battery, but operators can install up to four modular packs for a total of 392 kWh and roughly eight hours of runtime. Even with a single pack—good for 1.5 to 3 hours—the machine can keep CRONIMET’s operations running almost nonstop, thanks to its built-in dual power mode.
Sennebogen’s dual power mode enables the 824 G to run on battery while drawing power from the grid at the same time. When connected to grid power, the machine can recharge its batteries as it works, eliminating the downtime other BEVs need for charging and giving operators the freedom to reposition the machine on battery power, then plug back in when convenient.
Beyond flexibility, the electric handler is also cleaner, quieter, and more cost-effective than the diesel models it’s designed to replace. By seamlessly cycling between battery and grid power, it reduces both noise on the job site and energy costs during peak hours.
Electrek’s Take
We’ve seen grid-connected equipment assets like this before, and with good reason. Simply put, it takes many more kilowatts of energy to dig up tons and tons of dirt and rocks than it does to send an aerodynamically smoothed sedan down a road. That’s why you still see a push towards hydrogen and other energy-dense fuels in construction – but permanently grid connected assets, whether wired or inductive, could solve for some of the limitations of batteries on job sites that can support them.
If the 824 G Electro Battery is a commercial success, expect Sennebogen to roll out more grid-connected options in the years to come.
SOURCE | IMAGES: Sennebogen.
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Your personalized solar quotes are easy to compare online and you’ll get access to unbiased Energy Advisors to help you every step of the way. Get started here.
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MINI has partnered with lifestyle brand, Deus Ex Machina, to develop this. It’s called the Skeg, and it’s a high-performance, racing-inspired electric concept car that’s sure to lighten the mood – by shedding fully 15% of its mass in the quest for speed.
One of a pair of exclusive, one-off concepts based on MINI’s John Cooper Works cars. The Deus Ex Machina Skeg celebrates MINI’s storied racing history with what the company calls, “a clean, minimal, and quiet rebellion,” that draws on materials, technologies, and philosophies from the world of surfing.
The electric MINI JCW Skeg is stripped to its essentials, with much of the steel and aluminum bits replaced with lightweight fiberglass to maximize acceleration while driving the minimalist aesthetic home. The end result weighs 15% less than the standard car – but makes the same stout 190 kW (258 hp) as the production car.
Surf’s up
The interior is stripped back to the barest essentials, reflecting BMW’s vision of a surf culture that prioritizes function over form. MINI claims the end result resembles a mobile surf shop, with fiberglass trays for wetsuits, specially shaped bins, neoprene seats, and other touches that “bring the surf culture into the interior.”
For their part, the BMW and MINI styling team seems pretty proud of its minimalistic electric endeavor. “In this extraordinary collaboration … every single detail has been crafted with artisanal precision and expertise,” says Holger Hampf, Head of MINI Design. “This has resulted in unique characters that are clearly perceived as belonging together through their distinctive design language and use of graphics.”
The concept retains the production version’s 54.2 kWh li-ion battery pack, up to 250 of WLTP range with the production aero kit, sprints from 0-100 km (62 mph) in just 5.9 seconds. With 15% less mass, though, that should jump to more than 255 miles, with 0-60 times dropping below 5.5 seconds.
I dig it – but I’d skip the surf bits and just appreciate the raw composite, minimalist interior look for what it is. Take a look at the image gallery, below, then let us know what you think of MINI’s Skeg concept in the comments.
MINI Skeg concept | gallery
SOURCE | IMAGES: BMW MINI.
If you’re considering going solar, it’s always a good idea to get quotes from a few installers. To make sure you find a trusted, reliable solar installer near you that offers competitive pricing, check out EnergySage, a free service that makes it easy for you to go solar. It has hundreds of pre-vetted solar installers competing for your business, ensuring you get high-quality solutions and save 20-30% compared to going it alone. Plus, it’s free to use, and you won’t get sales calls until you select an installer and share your phone number with them.
Your personalized solar quotes are easy to compare online and you’ll get access to unbiased Energy Advisors to help you every step of the way. Get started here.
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Environment
Volvo Penta teams up with e-power to equip Boels with next-gen Battery Energy Storage Systems (BESS)
Veteran marine and industrial power solutions company Volvo Penta has joined forces with energy solutions provider e-power to build battery energy storage systems (BESS). Volvo Penta’s battery systems for energy storage will power BESS units built by e-power that can be catered to a range of applications, most notably construction rental clients like Boels Rentals in Europe.
Volvo Penta is a provider of sustainable power solutions that currently serves land and sea applications under the Volvo Group umbrella. As more and more of the world goes all-electric, the global manufacturer has also adapted, sharing cultural values with Volvo Group to engineer new and innovative sustainable power solutions.
Nearly 100 years later, Volvo Penta remains an industry leader in marine propulsion systems and industrial engines. As more and more of the world goes all-electric, the Swedish manufacturer has also adapted, sharing cultural values with Volvo Group to engineer new and innovative sustainable power solutions.
For example, all Volvo Penta diesel engines now run on hydro-treated vegetable oil (HVO), reducing well-to-wheel emissions by up to 90% across the marine and industrial power industries. On the zero-emissions side, Volvo Penta has expressed its dedication to fossil-free power solutions, including battery electric components to serve heavy-duty applications such as terminal tractors, forklifts, drill rigs, and feed mixers, to name a few.
To leverage its battery electric value chain, Volvo Penta has also ventured into battery systems for energy storage (or BESS subsystems). These energy-dense, purpose-built BESS subsystems can provide portable, sustainable energy for all-electric charging and reduce grid dependency.
Volvo Penta to deploy battery systems for energy storage
Volvo Penta recently announced a strategic partnership with e-power, a Belgian power solutions provider. Together, Volvo Penta and e-power will develop a scalable Battery Energy Storage System (BESS) for Boels Rental.
The collaboration continues a long-standing partnership between all three companies. Boels – one of the largest construction rental companies is a long-time customer of e-power generators that utilize Volvo Penta engines. As the company shifts toward electrification and sustainability, it will again turn to those companies to deliver reliable performance.
Volvo Penta’s BESS subsystem comprises battery packs, a Battery Management System (BMS), DC/DC converters, and thermal management, combining to offer a compact, high-density, and transport-friendly solution optimized for rental operations. The company shared that this BESS design is integration-ready, enabling other OEMs like e-power to adapt and scale systems to customer-specific needs. Per e-power business support director, Jens Fets:
We’ve built our reputation on reliability and efficient power systems. Working again with Volvo Penta, this time on battery energy storage, allows us to meet the growing demand for energy in a silent, low-emissions, compact and mobile design—especially in rental applications.
The deployment of these new battery energy storage systems will help Boels cater to its customers’ growing demand for clean, silent, and mobile energy solutions in construction and other industrial applications.
Aside from being more quickly adaptable to customer needs, Volvo Penta says its BESS architecture marks an overall shift in rental power systems. This is welcome news for all who support a cleaner, more sustainable future across all industries.
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