EV charging equipment specialist Wallbox opened its new,state-of-the-art manufacturing facility in Arlington, Texas, today where we were fortunate enough to be one of the first to take a tour. This new 130,000-square-foot factory is Wallbox’s first manufacturing footprint in North America, and will produce all of its US EV chargers. Wallbox also demonstrated one of the chargers that will be built in Texas – the new Hypernova 400 kW DC fast charger, which can add up to 100 miles of range in just five minutes.
Wallbox ($WBX) is a global charging specialist founded in 2015 that offers equipment and energy management solutions for residential and public use in over 100 countries. It currently employs over 1,000 people across Europe, Asia, and the Americas, including its headquarters in Barcelona.
On the residential front, Wallbox currently offers its Quasar 2 charger that offers bi-directional capabilities, enabling owners to turn their EV into an energy storage system (ESS) that can be used as backup power during an outage or peak energy demand.
Wallbox’s latest product is a super-fast, 400 kW DC fast charger called the Hypernova, designed for highway corridors. As Wallbox’s lineup of charging and energy management solutions continues to grow, the company has set up a manufacturing footprint on US soil to make its products more easily obtainable for North American consumers.
This morning, we got a chance to tour the new factory and see the Hypernova EV charger in action.
Wallbox plans to build 1 million chargers in Texas by 2030
It was a busy morning in Arlington, Texas, today as Wallbox opened its doors to showcase its $70 million manufacturing product that is expected to produce 250,000 chargers in the remaining months of this year. Several media were in attendance along with company founder and CEO Enric Asunción, general manager of Wallbox North America Douglas Alfaro, and Arlington mayor Jim Ross.
The new facility joins Wallbox’s North American headquarters in Mountain View, California, and warehouses in Burlington, North Carolina, and Bloomington, California. Arlington also marks Wallbox’s first manufacturing facility in the US and fourth worldwide. Asunción spoke during the event:
Today only 3% of the chargers required globally for the next decade have been installed, showing the magnitude of the need for innovative and reliable charging solutions. Bringing Wallbox’s manufacturing capabilities to the US significantly bolsters our ability to meet US needs, deliver to public funding programs and drive the energy transition.
As part of the visit to the Texas factory, the company showcased the aforementioned Hypernova DC fast charger (seen above) in action. This 400 kW charger has a centralized power system that can feed one or multiple dispenser units and was specifically designed to allow for a wide variety of configurations that can be more easily upgraded or expanded over time.
If two EVs are connected to one pile, the Hypernova can deliver 200 kW to each. It currently comes equipped with a 10-inch display but were told that will eventually be upgraded to 15-inches. The charger itself as well as content on the display can be branded to whatever the customer would like. The Hypernova is also equipped with Plug and Charge capabilities.
Given its demonstrated ability to garner up to 100 miles of range in five minutes, its creators believe the Hypernova could prove to be an asset for EV drivers making long-haul trips across the United States. Douglas Alfaro elaborated:
Hypernova was specifically designed to bolster public charging infrastructure in the US. It aims to solve the current deficit in public charging along key US highway corridors and simplify long-distance traveling for EV drivers. We’re already seeing vehicles with higher power charging capabilities hit the road that would be looking to benefit from faster charging from an ultra fast charger like Hypernova than what’s being installed today.
The company is already building its Pulsar Plus EV chargers in Arlington and expects to add Hypernova production in 2023. Wallbox stated it plans to double its local workforce over the next twelve months, bringing approximately 250 jobs to the Arlington area by 2025, and about 700 by 2030.
2030 looks to be a benchmark year for the charging solutions company as it also intends to be producing over 1 million charging units in Texas by that time while also aiming to reach net-zero greenhouse gas emissions across its entire global footprint.
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The German city of Karlsruhe is setting an example for sustainability in waste management by deploying a fleet of 18 Mercedes-Benz eEconic electric garbage trucks that are helping make the streets cleaner, quieter, and a lot less stinky.
Since the end of September, the city of Karlsruhe has been relying on Mercedes’ fully electric waste collection vehicles throughout, with none of the area-specific restrictions or limited rollout strategies for one or two trucks at a time that typically accompany stories like these. Instead, the city is using the Mercedes eEconics for the same stuff they’d use the diesel versions for: residual waste disposal, paper collection, and bulky waste collection.
Normal garbage duty, in other words. And, in such daily use, they do a great job. The trucks cover an average route distance of around 80 km (about 50 miles) on 112 kWh battery packs (usable capacity is ~97 kWh) which can be reliably completed in single-shift operation without intermediate charging — thanks, in part, to Mercedes’ efficient electric motors and regenerative braking that shines in the trucks’ typical stop-and-go duty cycles.
More than a single shift, in fact. The fleet managers report that after “a good 80 kilometers with around 60 stops on its daily route,” energy consumption was only around 35% of the battery capacity, meaning the charge level dropped from 100% to 65% and 64% respectively.
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At the same time, CO₂ emissions are significantly reduced: depending on the area of application, each eEconic can save between 150 and 170 tons of CO₂ per year. This results in a total potential annual saving of around 1,200 tons of CO₂ emissions.
The purchase of the electric vehicles was funded by the Federal Ministry of Transport (BMV) as part of the guideline on the promotion of light and heavy commercial vehicles with alternative, climate-friendly drives and the associated refueling and charging infrastructure (KsNI). The funding guideline was coordinated by NOW GmbH, and applications were approved by the Federal Office for Logistics and Mobility.
Electrek’s Take
Look, you know me. There is absolutely ZERO chance that I’ll be able to remain objective about anything that’s putting down more than four thousand lb-ft of torque. Make that thing quieter, cleaner, and generally better for me and my community, and there’s even less of a chance of me saying anything critical about it.
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Electreon just took a big step toward expanding wireless EV charging. The Israel-based company signed a memorandum of understanding (MoU) to acquire the assets of InductEV, a Pennsylvania-based firm known for its ultra-fast, high-power static wireless charging systems used by heavy-duty electric transit and freight fleets.
If the deal closes after due diligence and regulatory approvals, the combined company would bring together Electreon’s dynamic wireless charging tech – the kind that can charge vehicles while they drive – with InductEV’s high-power stationary systems. That would create one of the most complete wireless charging portfolios on the market, covering everything from passenger EVs to vans, buses, heavy-duty trucks, and even autonomous vehicles.
Electreon and InductEV together hold around 400 granted and pending patents, and have a lot of field experience across their respective projects. Electreon says that pairing its manufacturing capabilities and global footprint with InductEV’s ultra-fast tech will help streamline and speed up fleet electrification.
Both companies already work with major vehicle OEMs, which Electreon asserts will make integrating wireless charging into future vehicle platforms easier.
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Electreon CEO Oren Ezer said the deal would combine the two companies into “a truly global powerhouse for wireless EV charging.” He added that “the decision by InductEV’s shareholders to invest in Electreon is a tremendous vote of confidence in our shared vision.”
InductEV CEO John F. Rizzo said, “Together, we’re combining world-class innovation with real-world experience to deliver even greater value to our North American and European customers and accelerate the shift to wireless power for sustainable commercial transportation.”
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The Dolphin Surf is already one of Europe’s cheapest EVs, yet BYD may have an even more affordable electric car up its sleeve.
Is BYD launching the Racco mini EV in Europe?
BYD revealed the Racco at last month’s Japan Auto Show, its first EV designed exclusively for overseas markets.
The mini EV, or “kei car,” is launching in Japan, where over 1.55 million of them were sold last year, accounting for about a third of new vehicles sold.
Although Japan has been a brutal market for foreign brands to crack, BYD believes it may have an edge. The Racco measures 3,395 mm in length, 1,475 mm in width, and 1,800 mm in height, or about 600 mm longer than the Dolphin Surf.
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That’s about the size of the Nissan Sakura EV, Japan’s best-selling electric car. Like the Sakura and most kei cars, the Racco has a boxy, upright stance. It has four doors, with the back two sliding open.
BYD Racco EV (Source: BYD)
Powered by a 20 kWh battery pack, the mini EV is expected to have a driving range of around 180 km (112 miles).
BYD is using its Blade lithium iron phosphate (LFP) battery packs to keep costs down. Although prices have yet to be revealed, the Racco is expected to start at around 2.5 million yen ($18,000) in Japan, putting it on par with the Nissan Sakura.
The BYD Racco EV debuts at the Japan Mobility Show (Source: BYD)
If it launched in Europe, the Racco could go on sale for under £15,000 ($20,000), putting it on par with the Dacia Spring (£14,995) and Leapmotor T03 (£15,995). The BYD Dolphin Surf currently starts at £18,650 ($24,300).
Although it will arrive in Japan first, BYD may launch its smallest, cheapest EV in Europe after all. BYD’s vice president Stella Li suggested to Autocar that the Racco could play a key role globally as an affordable, entry-level EV.
The BYD Dolphin Surf EV (Source: BYD)
“In Japan, we are already launching a kei car; we will be very interested to follow the EU regulation,” Li said, adding, “If there’s some space, we can bring that car here.”
The regulation Li is referring to is the new “E-car” segment that the European Commission president, Ursula Von der Leyen, called for in September.
Von der Leyen said that Europe “should have its own E-car,” where “E” stands for efficient, economical, and European, and added “we cannot let China and others conquer this market.”
The Racco could sit underneath the Dolphin Surf in BYD’s growing European lineup. However, the company is focusing on expanding hybrid options. Li said launching Racco was “not a topic” the company is immediately focused on.
The Seal U, Europe’s best-selling plug-in hybrid through September, will be the first vehicle built at BYD’s new factory in Turkey, as it seeks to gain an edge through local production.
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