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Image Credit: Ruth Milligan

I was excited to read today’s NYTimes piece on mainstreaming of electric vehicles. The story with two separate author bylines could theoretically convince middle America that it was OK to consider buying an EV, even if there were places like “North Dakota, for example, [where] there are just 19 fast chargers.” But I found myself cringing because of incomplete reporting and a strong desire to set the record straight.

The NYTimes story started out innocuous enough:

The first wave of people who bought electric cars tended to be affluent, environmentally aware technology enthusiasts who lived in California. The second wave may be people like Russell Grooms, a librarian in Virginia. Mr. Grooms last year bought a battery-powered Nissan Leaf, spending about $20,000 after government incentives, as a way to save money on gasoline.

But you always need a counterpoint. And they found it with a woman from Columbus, Ohio, who had a bad experience driving her daughter to school in Michigan.

Ruth Milligan, a resident of Columbus, Ohio, tried taking her daughter, Maggie Daiber, to Michigan State University in August. Ms. Milligan calculated where she would need to charge her ID.4 during the four-hour trip.

“I did my homework on the charging network,” said Ms. Milligan, an executive speech coach, “or so I thought.”

But she hadn’t considered that the battery would drain faster when the car was weighed down with her daughter’s possessions and her husband, Dave Daiber, who is 6 feet 4 inches tall.

Less than two hours into the trip, Ms. Milligan realized that the car was not going to make it to Toledo, Ohio, where she had planned to charge. Instead, they got off the highway in Findlay. Of the four chargers in town, one was behind a locked gate; another was at a Toyota dealership that would not let a Volkswagen use its charger; a third would charge only Teslas; and the fourth had been installed recently and was not yet working.

The family wound up spending the night at a hotel and making the rest of the trip in a rented van.

Still, Ms. Milligan says she likes the ID.4, which she bought after waiting 10 months for delivery. “In general I’m happy with the car but I’m going to be cautious as I push its bounds,” she said.

That sounds like a horrible experience and one without a solution. And, with the 250 mile range in a Volkswagen ID.4, you’d think it would be pretty easy to make the trip. This situation will scare a lot of potential EV buyers who are being told they can make road trips.

Details, details

I’m from Ohio, not too far from where she stopped in Findlay, Ohio, so I know those roads are mostly over flat farmland – no big hills to climb. So, even with bad weather, it isn’t that far for a modern 250-mile EV like the VW ID.4. Doing a little Google Maps research, it is 96 miles between Columbus and Findlay, Ohio, where she stopped and, at most, 150 miles between Columbus and Toledo where she planned to fast charge, according to the story.

That said, northwestern Ohio is a bit of a car-charging desert, so ending up with a tow truck situation isn’t uncommon.

Weigh-in

Also, the story mentioned that she had a lot of cargo and people in the car and said that was a major factor in the range problem.

It turns out that weight isn’t a huge factor in EV range calculations for highway driving. I learned a lot about this on my Ford trip in the F-150 last month. It comes down to Newton’s first law of inertia: An object in motion stays in motion. A car on cruise control at 60mph on flat land is going to take the same energy to propel it forward as the same car with 500 more pounds inside it. None of the forces on the car (drag, rolling resistance, etc) are directly related to the weight. Aerodynamics is the biggest force by far. So it turns out there was a lot more to this story. City driving with stops and starts is a somewhat different story.

Fact-checking the journey

So I decided to reach out to Ms. Milligan on LinkedIn to get some clarification on the journey. She noted that the Times put out a call for stories from EV drivers on their experiences and picked hers.

The discussion was illuminating. Here’s an incredibly intelligent woman who clearly has done her homework and also really loves her VW ID.4.

From what she says, the NYTimes authors neglected to mention some important information and, for whatever reason, included the information about the weight of the people and cargo in the car as the reason for uncertain mileage.

The NYTimes writers weren’t interested in the aerodynamics of the bike rack, which play a much bigger role in range.

She told me (and the NYT, though they didn’t report it) the following:

  • She started out the journey with only 80% charge (already down to 200 mile range) because of a settings issue.
  • She had a bike rack and bike on the back.
  • She had a 3×3 foot soft roof rack on the top – multiple backpacks tied down.
  • She was driving 65-70mph on the trip and stopped with about a 20% charge in Findlay, Ohio, to look for chargers. At that point, she was SOL because all four level 2 chargers in town were unusable. The closest usable charger was outside of her current range.

So now the range problem makes a lot more sense now. In my experience, adding a bike rack will reduce range by 15-20%. A roof rack will do the same. So starting with her 80% of 250 miles = 200 miles, she really left the house with about 150 miles of range at best. We also know that slowing down will really help when there is a higher coefficient of drag, and she was going close to 70mph.

Why am I calling this out?

I’m not here to shame the NYTimes or its writers on the omissions in their article. I do think the story needs a correction to note that aerodynamics – not weight – is the major factor in range because I think EV and potential EV drivers need to know this information. I think they chose this story because of the harrowing outcome, but that’s speculation.

I’m also not here to fault Ms. Milligan, who obviously is an EV advocate who wasn’t told about the significance of potential range hits when adding bikes and roof rack. A bigger issue, however, is that she trusted the VW ID.4’s internal EVCharger finding map, which told her about potential charging backups but not the reliability of each of these stations. There are still a lot of calculations to make when driving EVs on trips that typical drivers just don’t have to consider. I think her tale can and should be a cautionary one.

However, instead of the POV of the story where there is uncertainty on why the EV didn’t get the expected range, we can have some faith in the numbers that are shown. “Range anxiety” is about uncertainty. Now we know why she couldn’t make the trip.

How to make this trip with a bike rack and roof rack

And heavy passengers and cargo.

In this case, I would have made sure the car was close to the full 250 mile range before embarking on the trip. Driving at normal highway speeds is going to cut off about a third of the range with the bike and roof rack. So at best, you are starting off with about 150 miles of range with a fully charged vehicle. You can get to Toledo from Columbus fairly easily that way with about 25 miles of extra range. If I was running close, I would have slowed down considerably to 55mph.

But I don’t love the idea of stopping at the Chevrolet dealer that shows up as the only fast charger in Toledo on her route. Instead, I would have mapped to the Electrify America station on the I-80 turnpike just outside of Toledo as a first stop. Being in a VW, that’s going to be the fastest and most reliable charging station and, if updated recently, should also do Plug and Charge instant charging. It requires traveling on some smaller roads before entering the turnpike and adds about 15 driving minutes to the trip.

That’s 120 miles from Columbus and takes 2 hours and 20 minutes. She could have charged there to 80% in a matter of minutes, eaten some food and been on her way again. She’s now 138 miles from her destination in Lansing, Michigan (where there is another EA charger), which she might have been able to make on one charge. There’s also an EA station in Ann Arbor where she could have topped off to make that trip.

Electrek’s Take

It turns out Ms. Milligan has already figured all of this out (also missing from the NYTimes piece). Since she took her daughter to school in August, she’s been back to Michigan State with her ID.4. She’s tried my method above with success, though it adds driving time. On the way back, she made it from Ann Arbor to Columbus in one leg (about 190 miles) without bikes or roof racks but with her 6’4″ husband. That’s the route they will go in the future, and they don’t expect to add any extra driving time. Just one stop and no diversion off the Interstates.

More importantly, Ms. Milligan has learned not to trust every EV charger out there. She says she’ll first look for Electrify America stations to make a trip, then look at the less reliable options if she needs to. If she does have to find other charging stations, she’ll look at recent check-ins and won’t trust anything that hasn’t been visited successfully by an EV driver within the most recent 24 hours. Finally, she says that the VW ID.4 EV charging station finder “is dead to her,” and they really need to work on this if they want her to trust this functionality again.

So my point here is to help people who might feel some anxiety from the NYTimes piece or EVs in general. So, some final road trip tips:

  • Weight doesn’t matter much unless you are climbing mountains (and you’ll often make most of that up regenerating electricity on the way down).
  • Aerodynamics matters a lot. Bike and roof racks may cost 10-20% of your range – each.
  • Slowing down, particularly with added drag, really makes a big difference.
  • Also deduct 10-20% for very cold weather, mitigate some by preconditioning the vehicle.
  • You can go just about anywhere in the US (yes, even North Dakota) in an EV if planned and executed correctly.

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JB Hunt launches first electric aftermarket semi truck route in Arizona

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JB Hunt launches first electric aftermarket semi truck route in Arizona

Following successful inbound implementations in the Pacific Northwest, North Carolina, and Mexico, Daimler Trucks North America (DTNA) is expanding the reach of its electric semi fleet into Arizona with long-time associate JB Hunt.

JB Hunt will add the new Freightliner eCascadia electric semi to its Arizona fleet immediately, and put it to work delivering aftermarket truck parts from DTNA’s parts distribution center (PDC) in Phoenix to multiple DTNA dealers along a dedicated route.

The electric Freightliner truck is expected to cover approximately 100 miles in a given day before heading “home” to a Detroit eFill charger installed at Daimler’s Phoenix facility.

This milestone marks the first all-electric route in the DTNA aftermarket parts distribution network, significantly reducing carbon emissions and setting a precedent for future sustainable outbound logistics operations.

“This solution with DTNA is a great example of our commitment to supporting customers’ efforts to reduce their carbon footprint and work towards energy transition,” explains Greer Woodruff, executive vice president of safety, sustainability and maintenance at JB Hunt. “JB Hunt owns and operates several eCascadias on behalf of customers, and our drivers have really enjoyed their in-cab experience. As customer interest continues to grow, we are here to enable their pursuit for a more sustainable supply chain in the most economic means possible.”

Daimler is analyzing future expansion opportunities throughout its internal parts distribution and logistics with an eye on electrifing additional routes and further reducing the carbon footprint of its logistics operations.

JB Hunt will evaluate its utilization of the charging station for other customers in the area, eventually enabling fully integrated zero-emission vehicle solutions into its 3PL fleets.

SOURCE | IMAGES: Daimler Trucks North America.

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Mitsubishi Fuso cleans up, putting 89 electric garbage trucks to work in Greece

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Mitsubishi Fuso cleans up, putting 89 electric garbage trucks to work in Greece

The Greek cities of Athens and Thessaloniki are popular tourist spots, and those tourists are about to breathe a little bit easier – literally! – thanks to nearly 90 new electric garbage trucks from Mitsubishi Fuso.

The Daimler-owned Mitsubishi Fuso brand has been making big moves since export of its newest electric eCanter medium duty truck kicked off earlier this year. First expanding to Hong Kong, and now taking orders in the EU.

“Thanks to its compact dimensions and high chassis load capacity, the electric Next Generation eCanter is ideal for waste disposal companies that drive on narrow roads,” says Florian Schulz, Head of Sales, Marketing and Customer Services. “In addition, the vehicle is locally emission-free and quiet, so that garbage can be emptied early in the morning in densely populated areas. This makes it particularly suitable for municipal applications.”

One of the most important goals the cities’ governments had was to quiet down the garbage collection process. To that end, Greek body manufacturer KAOUSSIS has put a lot of development work into the upfit body to quiet the hydraulic and compaction actions. The company is calling its refuse body “the first of its kind,” creating a market advantage for the electric eCanter while meeting all EU technical regulations for operating waste disposal vehicles with standing personnel.

The hydraulic system employs proportional, electro-hydraulically operated directional valves that operate at a maximum pressure of 180 bar. KAOUSSIS says it’s specially designed for EVs, and is compatible with garbage bins between 80 and 390 liter (aka: really big) capacities. The lift also features a dynamic weighing system that records the weight of the waste with an accuracy of up to ±0.5 kg (about a pound).

“We have had a very close cooperation with KAOUSSIS for over 30 years,” says Antonios Evangeloulis, Director of Sales & Marketing of the Greek importer & general agent for Daimler truck products and services Star Automotive Hellas. “All the necessary tools, safety measures, technicians, training and certifications are in place and we are able to offer excellent after-sales support for these vehicles. Overall, it was an exciting project that we were able to realize together.”

Forty of the new electric refuse trucks are expected to be deployed by the end of November, with the balance expected to be delivered over the course of 2025.

Electrek’s Take

Mitsubishi Fuso eCanter; via Daimler Trucks.

Electrifying the commercial truck fleet is a key part of decarbonizing city truck fleets – not just here in the US, but around the world. I called the eCanter, “a great product for moving stuff around densely packed city streets,” and garbage is definitely “stuff.”

Here’s hoping we see more “right size” electric solutions like this one in small towns and tight urban environments stateside somewhat sooner than later.

SOURCE | IMAGES: Daimler Trucks, via Charged EVs.

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Italian DC fast charger maker Alpitronic enters the US market [video]

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Italian DC fast charger maker Alpitronic enters the US market [video]

Electrek‘s Seth Weintraub went to Alpitronic America’s new HQ to speak with CEO Mike Doucleff about its plans to roll out its ultra-fast chargers across the US.

Bolzano, Italy-based Alpitronic was founded in 2009, and it specializes in the development and production of DC fast chargers. The global company’s best-known product line is the Hypercharger, an ultra-fast EV charging station that can deliver charging power from 50 kW to 400 kW, depending on the model.

Alpitronic Americas recently announced an agreement with Mercedes-Benz High-Power Charging to become the first DC fast-charging network to deploy Hypercharger 400 units at scale in the US.

Alpitronics Americas’ new headquarters’ 68,000-square-foot office and industrial space in Charlotte, North Carolina, includes a diagnostics laboratory and repair center, a spare parts warehouse, a training center, and space for as many as 300 employees.

The Bolzano, Italy-based company’s Hyperchargers achieve, on average, an efficiency rate greater than 97.5%, and that its repair and service network can service chargers anywhere in the US.

Alpitronic cofounder and CEO Philipp Senoner said, “As a natural part of Alpitronic’s growth, we are anxious to expand our industry-leading Hypercharger network from Europe, where we are market-share leader, to North America. We are pleased with the talent we are finding in North Carolina and look forward to setting a new standard for the EV charging network in the US.”

Alpitronic chargers support all EV brands. Pre-production units have been tested publicly in Rock Hill, SC, and Portland, OR. The first US-built, public chargers are expected to be installed and available in October.

Seth and Mike Doucleff discuss what Aliptronic’s main driver was to come to the US, what attracted them to Charlotte, and what the company thinks the future of DC fast chargers is in the US, among other things. Their conversation begins at 00:41 on the Electrek podcast below:


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