Redwood Materials’ EV battery recycling pilot program has been going on for a year in California, and today the company shared an update on how things are going.
Redwood Materials was founded by JB Straubel, former Tesla CTO and one of Tesla’s five cofounders.
Redwood’s headquarters is in Nevada, near Tesla’s Gigafactory, though the company is planning to expand to South Carolina as well.
Right over the border from Redwood’s Nevada HQ is California, the largest and most mature electric vehicle market in America, which gives Redwood easy access to a large number of aging hybrid and electric car battery packs for recycling.
Currently, those packs include a mix of NiMH and Li-Ion packs, the former being used primarily in older hybrids and the latter in newer EV and hybrid packs. Redwood has accepted 1,268 battery packs from 19 separate BEV and Hybrid models, which presents challenges to recyclers as every pack is designed differently and cell formats differ as well.
These packs weighed a total of half a million pounds, and Redwood managed over 95% efficiency in recovering important metals from them. This is incredibly high efficiency – especially compared to the 0% recycling efficiency of gasoline, the energy storage device for competing vehicles.
And Redwood has already struck a deal with Panasonic to sell the results of this recycling in the form of high-nickel cathode materials.
Redwood doesn’t only accept electric vehicle battery packs though. Through its partnership with Audi, it accepts batteries from old phones, laptops, and the like. These collections are done through 11 dropboxes in seven states, or you can ship your batteries directly to the company.
To find out more about Redwood’s Consumer Recycling Program and how and where you can recycle your batteries, check out its website here.
Battery recycling is expected to become increasingly important in coming years, as EV battery packs start reaching end-of-life. Currently, only the earliest EV batteries are starting to be recycled (for example, this author’s 15-year-old Roadster battery is still working, but showing its age).
With the EV market rapidly growing (16x as many EVs were sold in the US in 2022 as in 2012), recycling of old batteries will necessarily make up a small minority of EV battery material supply for years to come, but it will still be an important percentage especially with new government incentives.
The Inflation Reduction Act tied the EV tax credit to battery sourcing requirements which stipulate that “critical minerals” must be extracted, processed, or recycled in the US or in a country the US has a free trade agreement with. That last section is important – even if the battery materials originate elsewhere, as long as they are recycled in the US, they’re fair game, which means that recycling companies are well-positioned to provide these minerals to automakers.
Redwood’s strategy is to partner directly to these automakers to keep costs down. Redwood says that this increases safety and efficiency and helps to keep cost down, improving competitiveness of US-recycled materials when compared to freshly-mined ones.
The company also endorsed the idea of Extended Producer Responsibility (EPR), a legal framework where producers of recyclable goods are held responsible for the recycling of those goods. California modified its battery recycling laws in 2022, taking an EPR approach to batteries, and the state and several other regions in the world are currently considering expanding that approach to other materials as well, such as plastics. But Redwood opined that any battery EPR scheme should allow recyclers and OEMs to partner directly, in order to increase efficiency and keep costs down.
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National Grid Renewables has broken ground on its 100 MW Apple River Solar Project in Polk County, Wisconsin.
The Wisconsin solar farm, which will use US-made First Solar Series 6 Plus bifacial modules, will be constructed by The Boldt Company, creating 150 construction and service jobs. Apple River Solar will generate over $36 million in direct economic benefits over its first 20 years.
Once it comes online in late 2025, Apple River Solar will supply clean energy to Xcel Energy, which serves customers throughout the Upper Midwest. According to National Grid Renewables, the solar farm will generate enough energy to power around 26,000 homes annually. It will also offset about 129,900 metric tons of carbon dioxide emissions each year – equivalent to taking 30,900 cars off the road.
“We are excited to see this project begin as it underscores our dedication to delivering clean, reliable and affordable energy to our customers,” said Karl Hoesly, President, Xcel Energy-Wisconsin and Michigan. “This project is an important step in those goals while bringing significant economic benefits to Polk County and the local townships.”
Electrekreported in February that Xcel Energy, Minnesota’s largest utility, expects to cut more than 80% – and possibly up to 88% – of its emissions by 2030, putting it on track to hit Minnesota’s goal of net zero by 2040. It also says it’s on track to achieve its clean energy goals for all the Upper Midwest states it serves – Minnesota, Wisconsin, North Dakota, South Dakota, and Michigan.
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Tesla has announced that it will finally deliver 500 kW charging as it is about to install its long-awaited V4 Supercharger cabinets.
The rollout of Supercharger V4 has been a strange one, to say the least.
Tesla has been deploying the new charging stations for two years and calling them “Supercharger V4”, but it has only been deploying the charging stalls.
Supercharger stations are made of two main parts: the stalls, which are where the charging cable is located, and the cabinets, which are generally located further back and include all the power electronics.
For all these new “Supercharger V4”, Tesla was actually using Supercharger V3 cabinets. This has been limiting the power output of the charging stations to 250 kW – although
Today, Tesla officially announced its “V4 Cabinet”, which the automaker claims will enable of “delivering up to 500kW for cars and 1.2MW for Semi.”
Here are the main features of the V4 Cabinet as per Tesla:
Faster charging: Supports 400V-1000V vehicle architectures, including 30% faster charging for Cybertruck. S3XY vehicles enjoy 250kW charge rates they already experience on V3 Cabinet — charging up to 200 miles in 15 minutes.
Faster deployments: V4 Cabinet powers 8 posts, 2X the stalls per cabinet. Lower footprint and complexity = more sites coming online faster.
Next-generation hardware: Cutting-edge power electronics designed to be the most reliable on the planet, with 3X power density enabling higher throughput with lower costs.
Tesla reports that its first sites with the new V4 Cabinets are going into permitting now. The company expects its first sites to open next year.
We recently reported about Tesla’s new Oasis Supercharger project, which includes larger solar arrays and battery packs to operate the charging station mostly off-grid.
Early in the deployment of the Supercharger network, Tesla promised to add solar arrays and batteries to all Supercharger stations, and Musk even said that most stations would be able to operate off-grid.
While Tesla did add solar and batteries to a few stations, the vast majority of them don’t have their own power system or have only minimal solar canopies.
Back in 2016, I asked Musk about this, and he said that it would now happen as Tesla had the “pieces now in place” with Supercharger V3, Powerpack V2, and SolarCity:
It took about 8 years, but it sounds like the pieces are now getting actually in place with Supercharger V4, Megapacks, and this new Oasis project.
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Hyundai has a new secret weapon it’s about ready to unleash. To revamp the brand in China and counter BYD’s surge, Hyundai is launching a new AI-powered EV next year. The new model will be Hyundai’s first dedicated electric car for the world’s largest EV market.
With the help of Haomo, a Chinese autonomous startup, Hyundai will launch its first EV equipped with generative AI. It will also be its first model designed specifically for China.
A Hyundai Motor official said (via The Korea Herald) the company is “working to load the software” onto the new EV model, “which will be released in the Chinese market next year.” The spokesperson added, “The level of autonomous driving is somewhere between 2 and 2.5.”
In comparison, Tesla’s Autopilot is considered a level 2 advanced driver assistance system (ADAS) on the SAE scale (0 to 5), meaning it offers limited hands-free features.
With Autopilot, you still have to keep your eyes on the road and hands on the steering wheel, or the system will notify you and eventually disengage.
Haomo’s system, DriveGPT, unveiled last spring, takes inspiration from the OpenAI’s popular ChatGPT.
The system can continuously update in real-time to optimize decision-making by absorbing traffic data patterns. According to Haomo, DriveGPT is used in around 20 models as it looks to play a bigger role in China.
Hyundai hopes new AI-powered EV boosts sales in China
Electric vehicle sales continue surging in China. According to Rho Motion, China set another EV sales record last month with 1.2 million units sold, up 50% from October 2023.
Over 8.4 million EVs were sold in China in the first ten months of 2024, a notable 38% increase from last year.
BYD continues to dominate its home market. According to Autovista24, BYD accounted for 32.9% of all PHEV and EV (NEV) sales in China through September, with over half of the top 20 best-selling EV models.
Tesla was second with a 6.5% share of the market, but keep in mind these numbers only include plug-in models (PHEV).
Like most foreign automakers, Hyundai is struggling to keep up with the influx of low-cost electric models in China. Beijing Hyundai’s sales have been slipping since 2017. Through September, Korean automaker’s share of the Chinese market fell to just 1.2%.
According to local reports, Hyundai is partnering with other local tech companies like Thundersoft, a smart cockpit provider, and others in China to power up its next-gen EVs
With its first AI-powered EV launching next year, Hyundai hopes to turn things around in the region quickly. The new model will be one of five to launch in China through 2026.
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