Electrek spoke with Dr. Greg Hitz, founder and CTO at Beltsville, Maryland-based ION Storage Systems, about what solid state batteries are, why they’re considered the “unicorn” of battery technology, and why they have yet to hit the market, and how his company is working to move the needle.
Electrek: Could you explain what solid state batteries are, what they’re used for, and how they differ from lithium-ion batteries?
Greg Hitz: Solid state batteries replace the flammable liquid electrolyte in a traditional lithium-ion battery with a solid electrolyte that serves the same function. They’re generally accepted as the key to unlocking the safety and energy density required for advanced electric vehicles and electrified flight.
It’s important to note, though, that not all solid state batteries are created equal. The different materials and configurations that underlie solid state battery technologies matter for safety, performance, energy density, and manufacturability.
Electrek: Solid state batteries are often referred to as the “unicorn” of battery technology. Why is that?
Greg Hitz: It’s a great analogy – you’ve never seen a solid state battery just like you’ve never seen a unicorn. Solid state batteries have long had the potential to outperform the batteries you see in most EV’s today; longer range, shorter recharge times, they’re safer. But nobody has yet shown that solid state batteries can deliver on their performance promise without making major sacrifices during battery pack integration like heating or compression requirements and can be produced with scalable manufacturing techniques.
Electrek: Why haven’t solid state batteries taken off yet?
Greg Hitz: No solid state battery manufacturer has yet to offer a 100% solution. Looking across the industry, there are technologies that have incredible rate performance, great energy density, strong safety, scalable manufacturing, and simple pack integration, but no single product offers all of that without significantly compromising one or more of the other aspects.
This is where we think ION differs from other technologies. Our first market customer will get a battery manufactured in the US that offers 40% more energy than their current solution and meets their needs on rate performance, cycle life, and production costs, all while inherently safe.
After our first market release, our second-generation product will incorporate future developments that will hugely extend the reach of the technology: doubling energy density, increased rate performance, order of magnitude decreases in production cost, qualifying long cycle life, and all the other targets required for wider market release such as EV production.
Electrek: How could solid state batteries achieve scale?
Greg Hitz: Scaling is hard and scaling batteries is even harder.
First, you need to design your battery to use plentiful, inexpensive resources. Cobalt and nickel are expensive and hard to source. ION has developed a battery with a lithium-free anode that supports nickel and cobalt-free cathodes.
Second, and perhaps most importantly, you need to design a battery that’s suited for manufacturing. The biggest targets here are energy-per-area – because cost of production is generally a per-area basis and batteries are sold per-energy – and use of highly scaled existing processing techniques.
Third, you need to create a win-win for manufacturing partners in the ecosystem. Solid state battery manufacturing is a whole new industry and there’s no widely scaled product that exists without an industry behind it. Look at the number of component suppliers for electric vehicles or for lithium-ion batteries. Dozens of companies contribute to the production of each unit sold. That complete package doesn’t yet exist in solid state batteries.
Lastly, you have to be in production to improve your production. That’s why we’re rolling out to smaller markets before we scale to EV. The pain of early production focuses the innovation and makes our EV production stronger.
Electrek: Why have cobalt and nickel become a source of pain for battery makers, and what other obstacles are there?
Greg Hitz: The only game in town for high energy density batteries right now is a nickel- and cobalt-based chemistry. There are alternatives, though.
Auto OEMs are switching to plentiful but less energy dense lithium iron phosphate chemistries for their shorter-range vehicles. Advanced nickel- and cobalt-free cathodes – incompatible with lithium-ion – that offer higher energy density without supply chain constraints exist, and have been waiting patiently for a technology to enable them.
ION’s platform technology is uniquely enabling to these plentiful and greater energy density chemistries and has been demonstrated with these cathodes, including sulfur and high voltage spinel chemistries, to name a few.
Electrek: Where are we in sourcing minerals ethically and sustainably for solid state batteries?
Greg Hitz: Solid state batteries unlock completely new chemistries, but that opportunity has to be intentionally harnessed to move to ethical and sustainable supply chains. We’ve worked with suppliers to achieve North American mineral sourcing and are working with recyclers to plan for end-of-life.
Photo: ION Storage Systems
Dr. Greg Hitz led the development of the multilayer garnet structure and co-founded Ion Storage Systems. He brings his experience in Good Manufacturing Practice to the company’s research culture, leading to an efficient transition from lab research to manufacturing operations. Greg received his PhD in materials science & engineering and bachelor’s in chemical engineering from the University of Maryland.
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Environment
EcoFlow members can save up to 65% on power stations while supporting disaster relief during the 2025 Member’s Festival
Portable power station specialist EcoFlow is kicking off its third annual Member’s Festival this month and is offering a unique new rewards program to those who become EcoFlow members. The 2025 EcoFlow Member’s Festival will offer savings of up to 65% for its participating customers, and a portion of those funds will be allocated toward rescue power solutions for communities around the globe through the company’s “Power for All” fund.
EcoFlow remains one of the industry leaders in portable power solutions and continues to trek forward in its vision to power a new tech-driven, eco-conscious future. Per its website:
Our mission from day one is to provide smart and eco-friendly energy solutions for individuals, families, and society at large. We are, were, and will continue to be a reliable and trusted energy companion for users around the world.
To achieve such goals, EcoFlow has continued to expand its portfolio of sustainable energy solutions to its community members, including portable power stations, solar generators, and mountable solar panels. While EcoFlow is doing plenty to support its growing customer base, it has expanded its reach by giving back to disaster-affected communities by helping bolster global disaster response efforts the best way it knows how– with portable power solutions.
EcoFlow and its members look to provide “Power for All”
Since 2023, EcoFlow has collaborated with organizations worldwide as part of its “Power for All” mission. This initiative aims to ensure access to reliable and timely power to disaster-affected communities across the globe, including rescue agencies, affected hospitals, and shelters, to support rescue and recovery efforts.
This fund most recently provided aid for communities affected by the recent Los Angeles wildfires, assistance to the Special Forces Charitable Trust (SFCT) in North Carolina following severe hurricanes, and support for non-profits engaged in hurricane preparedness in Florida and the Gulf Coast. Per Jodi Burns, CEO of the Special Forces Charitable Trust:
In the wake of devastating storms in Western North Carolina, reliable power was a critical need for the families we serve. Thanks to EcoFlow’s generous donation of generators, we were able to provide immediate relief, ensuring these families and their communities had access to power when they needed it most. We are so impressed with EcoFlow’s commitment to disaster response through their ‘Power for All’ program. It has made a tangible impact, and we are deeply grateful for their support and partnership in helping these families recover and rebuild.
In 2024, the US experienced 27 weather and climate events, each causing losses exceeding $1 billion, marking the second-highest annual total on record, according to National Centers for Environmental Information. The increasing frequency and severity of natural disasters underscore the critical need for reliable and timely power solutions during emergencies, much like EcoFlow and its members are helping provide through the “Power For All” initiative.
To support new and existing EcoFlow members, the company is celebrating its third annual Member’s Festival throughout April to offer a do-not-miss discount on its products and donate a portion of all sales to the “Power for All” fund to provide rescue power to those in need in the future. Learn how it all works below.
Save big and give back during the 2025 Member’s Festival
As of April 1st, you can now sign up to become an EcoFlow member to participate in the company’s exclusive 2025 Member Festival.
As a member, you can earn “EcoFlow Power Points” by completing tasks like registration, referrals, and product purchases and tracking your individual efforts toward disaster preparedness and recovery.
Beginning April 4, EcoFlow members will also be able to take advantage of exclusive discounts of up to 65% off select portable power stations, including the DELTA Pro Ultra, DELTA Pro 3, DELTA 2 Max, DELTA 3 Plus, RIVER 3 Plus, and more. However, these sale prices only last through April 25, so you’ll want to move quickly!
Click here to learn more about EcoFlow’s “Power for All” campaign. To register for EcoFlow’s 2025 Member Festival in the US, visit the EcoFlow website. To register as a member in Canada, visit here.
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Tesla is losing another top talent: its long-time head of software, David Lau, has reportedly told co-workers that he is exiting the automaker.
Tesla changed how the entire auto industry looks at software.
Before Tesla, it was an afterthought; user interfaces were rudimentary, and you had to go to a dealership to get a software update on your systems.
When Tesla launched the Model S in 2012, it all changed. Your car would get better through software updates like your phone, the large center display was responsive with a UI that actually made sense and was closer to an iPad experience than a car.
Tesla also integrated its software into its retail experience, service, and manufacturing.
David Lau deserves a lot of the credit for that.
He joined Tesla in 2012 as a senior manager of firmware engineering and quickly rose through the ranks. By 2014, he was promoted to director of firmware engineering and system integration, and in 2017, he became Vice President of software.
Lau listed the responsibilities of his team on his LinkedIn:
- Vehicle Software:
- Firmware for the powertrain, traction/stability control, HV electronics, battery management, and body control systems
- UI software and underlying Embedded Linux platforms
- Navigation and routing
- iOS and Android Mobile apps
- Distributed Systems:
- Server-side software and infrastructure that provides telemetry, diagnostics, over-the-air updates, and configuration/lifecycle management
- Data engineering and analytics platforms that power technical and business insights for an increasingly diverse set of customers across the company
- Diagnostic tools and fleet management, Manufacturing and Automation:
- Automation controls (PLC, robot)
- Server-side manufacturing execution systems that power all of Tesla’s production operations
- Product Security and Red Team for software, services, and systems across Tesla
Bloomberg reported today that Lau told his team he is leaving Tesla. The report didn’t include reasons for his stepping down.
Electrek’s Take
Twelve years at any company is a great run. At Tesla, it’s heroic. Congrats, David, on a great run. You undoubtedly had a significant impact on Tesla and software advancements in the broader auto industry.
He is another significant loss for Tesla, which has been losing a lot of top talent following a big wave of layoffs around this time last year.
I wonder who will take over. Michael Rizkalla, senior director of software engineering and vehicle firmware, is one of the most senior software engineers after Lau. He has been at Tesla for 7 years, and Tesla likes to promote within rather than hire outsiders.
There are also a lot of senior software execs working on AI at Tesla. Musk has been favoring them lately and he could fold Lau’s responsibilities under them.
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Kia’s electric SUVs are taking over. The EV3 is the best-selling retail EV in the UK this year, giving Kia its strongest sales start since it arrived 34 years ago. And it’s not just in the UK. Kia just had its best first quarter globally since it started selling cars in 1962.
Kia EV3 is the best-selling EV in the UK through March
In March, Kia sold a record nearly 20,000 vehicles in the UK, making it the fourth best-selling brand. It was also the second top-seller of electrified vehicles (EVs, PHEVs, and HEVs), accounting for over 55% of sales.
The EV3 remained the best-selling retail EV in the UK last month. Including the EV6, three-row EV9, and Niro EV, electric vehicles represented 21% of Kia’s UK sales in March.
Kia said the EV3 “started with a bang” in January, darting out as the UK’s most popular EV in retail sales. Through March, Kia’s electric SUV has held on to the crown. With the EV3 rolling out, Kia sold over 7,000 electric cars through March, nearly 50% more than in Q1 2024.
The EV3 was the best-selling retail EV in the UK in the first quarter and the fourth best-selling EV overall, including commercial vehicles.
Starting at £33,005 ($42,500), Kia said it’s the “brand’s most affordable EV yet.” It’s available with two battery packs, 58.3 kWh or 81.48 kWh, good for 430 km (270 miles) and 599 km (375 miles) of WLTP range, respectively.
With new EVs on the way, this could be just the start. Kia is launching several new EVs in the UK this year, including the EV4 sedan (and hatchback) and EV5 SUV. It also confirmed that the first PV5 electric vans will be delivered to customers by the end of the year.
Electrek’s Take
Globally, Kia sold a record 772,351 vehicles in the first quarter, its best since it started selling cars in 1962. With the new EV4, the brand’s first electric sedan and hatchback, launching this year, Kia looks to build on its momentum in 2025.
Kia has also made it very clear that it wants to be a global leader in the electric van market with its new Platform Beyond Vehicle (PBV) business, starting with the PV5 later this year.
Earlier today, we learned Kia’s midsize electric SUV, the EV5, is the fourth best-selling EV in Australia through March, outselling every BYD vehicle (at least for now). The EV5 is rolling out to new markets this year, including Canada, the UK, South Korea, and Mexico. However, it will not arrive in the US.
For those in the US, there are still a few Kia EVs to look forward to. Kia is launching the EV4 globally, including in the US, later this year. Although no date has been set, Kia confirmed the EV3 is also coming. It’s expected to arrive in mid-2026.
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