Mere months after sharing its production timeline for a new high-volume facility in Mexico, lidar sensor developer Luminar has taken the factory online ahead of schedule and has already begun delivering the first Iris sensors manufactured at the site to one of its largest customers.
Luminar Technologies Inc. ($LAZR) is an automotive component company founded in 2012 that has since established itself as one of the industry leaders in lidar and machine perception technology.
Following a $100 million funding round in 2019, we caught wind of Luminar’s Iris long-range lidar technology, which would soon be implemented in Volvo Cars vehicles as a prime component in the automaker’s Highway Pilot self-driving feature.
Volvo has since continued to expand its relationship with Luminar, showcasing its lidar sensor technology in its upcoming EX90 SUV. Volvo brand Polestar has also tapped Luminar for its EVs beginning with the Polestar 3 SUV.
Most recently, Mercedes-Benz announced an expansion of its existing partnership with Luminar with an investment reportedly in the “multibillions,” that will enable it to implement Luminar’s next-generation sensor technology, Iris+, into all future Mercedes-Benz models.
The Iris+ lidar made its official debut in late February during a Luminar Day event. At the time, the tech company also shared details of its scaled production plans, announcing a new highly-automated manufacturing facility being erected in Monterrey, Mexico.
The originally announced plan was to commence operations in Q2 of 2023, beginning with “rigorous validation” of its technology throughout the second half of 2023 to meet automaker’s standards. However, Luminar revealed today that is already ahead of this previous guidance and has shared a video update of the new Iris lidar manufacturing facility.
Credit: Luminar Technologies
Luminar preps for high-volume lidar production by EOY
According to Luminar, its new high-volume manufacturing facility is now online, and its progress toward today’s milestone has been documented in the video you can view below. The new dedicated facility in Monterrey offers Luminar a footprint of 180,000 square feet with an initial production capacity of 250,000 sensors per year.
That being said, the factory already has the capability to be expanded to about 500,000 sensors annually. Manufacturing and supply chain specialist Celestica is operating the new facility for Luminar and is already in the process of building a 200,000-square-foot extension to the existing footprint.
Luminar shared that the extended space will enable “state-of-the-art testing for performance and quality,” plus the option for additional lidar sensor production capacity into the millions annually. Luminar founder and CEO Austin Russell spoke to the potential of the new dedicated factory:
Industrialization is the fundamental challenge to enable and scale with our high volume series production wins. The successful bring-up of the automated factory is a major milestone and continues to show we can execute. This enables an increase in capacity by well over an order of magnitude as compared to our existing, manual line to meet our growing automaker requirements on volume.
Iris lidar sensors are already making their way over to one of Luminar’s largest automotive customers. The company expects to reach high-volume production by the end of the year to support the upcoming vehicle launches of that aforementioned mystery OEM, which could be any of the automakers mentioned above.
With the new high-volume facility joining an existing low-volume plant already operated by Celestica in Monterrey, Luminar’s manufacturing footprint extends up through Mexico into the US as well as overseas to Thailand. Looking ahead, Luminar plans to implement its next phase of sensor production in the Asia Pacific region. It has promised to share more details during its Q1 business update on May 9, 2023.
In the meantime, you can view the progress of Luminar’s latest facility coming into operation in the video below:
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Last week, Parker Hannifin launched what they’re calling the industry’s first certified Mobile Electrification Technology Center to train mobile equipment technicians make the transition from conventional diesel engines to modern electric motors.
The electrification of mobile equipment is opening new doors for construction and engineering companies working in indoor, environmentally sensitive, or noise-regulated urban environments – but it also poses a new set of challenges that, while they mirror some of the challenges internal combustion faced a century ago, aren’t yet fully solved. These go beyond just getting energy to the equipment assets’ batteries, and include the integration of hydraulic implements, electronic controls, and the myriad of upfit accessories that have been developed over the last five decades to operate on 12V power.
At the same time, manufacturers and dealers have to ensure the safety of their technicians, which includes providing comprehensive training on the intricacies of high-voltage electric vehicle repair and maintenance – and that’s where Parker’s new mobile equipment training program comes in, helping to accelerate the shift to EVs.
“We are excited to partner with these outstanding distributors at a higher level. Their commitment to designing innovative mobile electrification systems aligns perfectly with our vision to empower machine manufacturers in reducing their environmental footprint while enhancing operational efficiency,” explains Mark Schoessler, VP of sales for Parker’s Motion Systems Group. “Their expertise in designing mobile electrification systems and their capability to deliver integrated solutions will help to maximize the impact of Parker’s expanding METC network.”
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The manufacturing equipment experts at Nott Company were among the first to go through the Parker Hannifin training program, certifying their technicians on Parker’s electric motors, drives, coolers, controllers and control systems.
“We are proud to be recognized for our unwavering dedication to advancing mobile electrification technologies and delivering cutting-edge solutions,” says Nott CEO, Markus Rauchhaus. “This milestone would not have been possible without our incredible partners, customers and the team at Nott Company.”
In addition to Nott, two other North American distributors (Depatie Fluid Power in Portage, Michigan, and Hydradyne in Fort Worth, Texas) have completed the Parker certification.
Electrek’s Take
T7X all-electric track loader at CES 2022; via Doosan Bobcat.
With the rise of electric equipment assets like Bobcat’s T7X compact track loader and E10e electric excavator that eliminate traditional hydraulics and rely on high-voltage battery systems, specialized electrical systems training is becoming increasingly important. Seasoned, steady hands with decades of diesel and hydraulic systems experience are obsolete, and they’ll need to learn new skills to stay relevant.
Certification programs like Parker’s are working to bridge that skills gap, equipping technicians with the skills to maximize performance while mitigating risks associated with high-voltage systems. Here’s hoping more of these start popping up sooner than later.
Based on a Peterbilt 579 commercial semi truck, the ReVolt EREV hybrid electric semi truck promises 40% better fuel economy and more than twice the torque of a conventional, diesel-powered semi. The concept has promise – and now, it has customers.
Austin, Texas-based ReVolt Motors scored its first win with specialist carrier Page Trucking, who’s rolling the dice on five of the Peterbilt 579-based hybrid big rigs — with another order for 15 more of the modified Petes waiting in the wings if the initial five work out.
The deal will see ReVolt’s “dual-power system” put to the test in real-world conditions, pairing its e-axles’ battery-electric torque with up to 1,200 miles of diesel-extended range.
ReVolt Motors team
ReVolt Motors team; via ReVolt.
The ReVolt team starts off with a Peterbilt, then removes the transmission and drive axle, replacing them with a large genhead and batteries. As the big Pete’s diesel engine runs (that’s right, kids – the engine stays in place), it creates electrical energy that’s stored in the trucks’ batteries. Those electrons then flow to the truck’s 670 hp e-axles, putting down a massive, 3500 lb-ft of Earth-moving torque to the ground at 0 rpm.
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The result is an electrically-driven semi truck that works like a big BMW i3 or other EREV, and packs enough battery capacity to operate as a ZEV (sorry, ZET) in ports and urban clean zones. And, more importantly, allows over-the-road drivers to hotel for up to 34 hours without idling the engine or requiring a grid connection.
That ability to “hotel” in the cab is incredibly important, especially as the national shortage of semi truck parking continues to worsen and the number of goods shipped across America’s roads continues to increase.
And, because the ReVolt trucks can hotel without the noise and emissions of diesel or the loss of range of pure electric, they can immediately “plug in” to existing long-haul routes without the need to wait for a commercial truck charging infrastructure to materialize.
“Drivers should not have to choose between losing their longtime routes because of changing regulatory environments or losing the truck in which they have already made significant investments,” explains Gus Gardner, ReVolt founder and CEO. “American truckers want their trucks to reflect their identity, and our retrofit technology allows them to continue driving the trucks they love while still making a living.”
If all of that sounds familiar, it’s probably because you’ve heard of Hyliion.
In addition to being located in the same town and employing the same idea in the same Peterbilt 579 tractor, ReVolt even employs some of the same key players as Hyliion: both the company’s CTO, Chandra Patil, and its Director of Engineering, Blake Witchie, previously worked at Hyliion’s truck works.
Still, Hyliion made their choice when they shut down their truck business. ReVolt seems to have picked up the ball – and their first customer is eager to run with it.
“Our industry is undergoing a major transition, and fleet owners need practical solutions that make financial sense while reducing our environmental impact,” said Dan Titus, CEO of Page Trucking. “ReVolt’s hybrid drivetrain lowers our fuel costs, providing our drivers with a powerful and efficient truck, all without the need for expensive charging infrastructure or worrying about state compliance mandates. The reduced emissions also enable our customers to reduce their Scope 2 emissions.”
Page Trucking has a fleet of approximately 500 trucks in service, serving the agriculture, hazardous materials, and bulk commodities industries throughout Texas. And, if ReVolt’s EREV semis live up to their promise, expect them to operate a lot more than 20 of ’em.
Fleet electrification expert Tony Nisam took to LinkedIn yesterday to post a deal that he ran across at a Washington State Costco that stacks a $25,500 manufacturer rebate with $3,000 in “regular” Costco Member Savings, $2,750 in “LIMITED-TIME” Manufacturer to Member Incentives, plus an additional $250 for Costco Executive members.
Do a bit of math (add up 25,500 + 3,000 + $2,750 + 250), and you’ll calculate an almost unheard of $31,500 discount on one of the best, most capable commercial vans on the market – ICE or electric. And that’s before you factor in the 0% interest financing (72 mo.) being advertised at Blade Chevrolet, the Mount Vernon, Washington, where VIN 2G58J2TY6S9104313 (the exact van shown, below) is shown as stock number 16757.
If you’re not a Costco member yet and you’re looking for a new truck for your business or even a unique #vanlife ride with zero emissions, modern tech, and a nationwide dealer network, GM makes that $130 Executive membership seem like a no-brainer.
Is a $39,000 price cut enough to get you to take a look at a new Brightdrop? At $45,235 (from a starting price of $84,235), can you afford not to? Head down to the comments and let us know.