Blue Bird opens electric school bus factory to build 5,000 buses per year
Blue Bird has opened a new “Electric Vehicle Build-Up Center” on the grounds of its main manufacturing plant in Fort Valley, Georgia. The 40,000 square foot facility will help the company reach production of 5,000 electric school buses per year.
Blue Bird is headquartered in Georgia and has built school buses there for 91 years.
The new facility will assemble electric versions of Blue Bird’s “Vision” and “All American” model buses, carrying 77 and 84 passengers respectively. The Vision is a classic “Type C” bus, while the All American is a “Type D” bus with a flat front end. Both have a 155kWh battery and roughly 120 miles of range.
Blue Bird celebrated its grand opening with a short promotional video on its YouTube channel:
The company currently builds 4 electric school buses per day, but wants to increase that number to 20 per day. Electric buses currently make up 6% of Blue Bird’s total volume, and about 1,000 electric Blue Bird buses are in operation today.
But the company expects those numbers to go up fast, especially due to billions of dollars in incentives from the infrastructure plan passed under President Biden. These incentives make electric school buses a no-brainer (to the point they’re nearly free for some districts).
And new EPA emissions rules mean that about a third of school bus sales will be electric by 2027, and half by 2032.
As a result of these policies, Blue Bird thinks it will sell thousands of additional EV school buses, to the tune of about $1 billion in orders over the course of the next five years.
Georgia, the state where Blue Bird is headquartered, has seen a lot of manufacturing announcements as a result of new federal policies on electric vehicles. Several companies are opening new car and battery manufacturing facilities in the state, with Georgia becoming an important part of a new “battery belt” in the region, despite the state’s oft-indifference to necessary climate action.
This influx of green jobs stands to benefit Georgia and neighboring states (well, most of them anyway), as the Biden Administration attempts to onshore EV manufacturing with new policies in the Bipartisan Infrastructure Law and Inflation Reduction Act. Manufacturing jobs are generally thought of as being particularly beneficial to an economy, and Blue Bird says that this facility will help it sustain 2,000 good paying jobs. Its workers voted to unionize just last week, in hopes to ensure that they get a fair share of the benefits of this growth in green jobs.
School buses are a particularly ripe area for electrification, as school bus duty cycles are amenable to electric powertrains. School buses drive short fixed routes on most days, have long periods of time in the middle of the day or overnight that they are parked and able to charge (or discharge to help the grid), and most importantly of all they don’t spew disgusting black soot into the lungs of their child occupants. As a result, studies have shown that electric school buses reduce sick days, improving student health and attendance.
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Wind energy powered 20% of all electricity consumed in Europe (19% in the EU) in 2024, and the EU has set a goal to grow this share to 34% by 2030 and more than 50% by 2050.
To stay on track, the EU needs to install 30 GW of new wind farms annually, but it only managed 13 GW in 2024 – 11.4 GW onshore and 1.4 GW offshore. This is what’s holding the EU back from achieving its wind growth goals.
Three big problems holding Europe’s wind power back
Europe’s wind power growth is stalling for three key reasons:
Permitting delays. Many governments haven’t implemented the EU’s new permitting rules, making it harder for projects to move forward.
Grid connection bottlenecks. Over 500 GW(!) of potential wind capacity is stuck in grid connection queues.
Slow electrification. Europe’s economy isn’t electrifying fast enough to drive demand for more renewable energy.
Brussels-based trade association WindEurope CEO Giles Dickson summed it up: “The EU must urgently tackle all three problems. More wind means cheaper power, which means increased competitiveness.”
Permitting: Germany sets the standard
Permitting remains a massive roadblock, despite new EU rules aimed at streamlining the process. In fact, the situation worsened in 2024 in many countries. The bright spot? Germany. By embracing the EU’s permitting rules — with measures like binding deadlines and treating wind energy as a public interest priority — Germany approved a record 15 GW of new onshore wind in 2024. That’s seven times more than five years ago.
If other governments follow Germany’s lead, Europe could unlock the full potential of wind energy and bolster energy security.
Grid connections: a growing crisis
Access to the electricity grid is now the biggest obstacle to deploying wind energy. And it’s not just about long queues — Europe’s grid infrastructure isn’t expanding fast enough to keep up with demand. A glaring example is Germany’s 900-megawatt (MW) Borkum Riffgrund 3 offshore wind farm. The turbines are ready to go, but the grid connection won’t be in place until 2026.
This issue isn’t isolated. Governments need to accelerate grid expansion if they’re serious about meeting renewable energy targets.
Electrification: falling behind
Wind energy’s growth is also tied to how quickly Europe electrifies its economy. Right now, electricity accounts for just 23% of the EU’s total energy consumption. That needs to jump to 61% by 2050 to align with climate goals. However, electrification efforts in key sectors like transportation, heating, and industry are moving too slowly.
European Commission president Ursula von der Leyen has tasked Energy Commissioner Dan Jørgensen with crafting an Electrification Action Plan. That can’t come soon enough.
More wind farms awarded, but challenges persist
On a positive note, governments across Europe awarded a record 37 GW of new wind capacity (29 GW in the EU) in 2024. But without faster permitting, better grid connections, and increased electrification, these awards won’t translate into the clean energy-producing wind farms Europe desperately needs.
Investments and corporate interest
Investments in wind energy totaled €31 billion in 2024, financing 19 GW of new capacity. While onshore wind investments remained strong at €24 billion, offshore wind funding saw a dip. Final investment decisions for offshore projects remain challenging due to slow permitting and grid delays.
Corporate consumers continue to show strong interest in wind energy. Half of all electricity contracted under Power Purchase Agreements (PPAs) in 2024 was wind. Dedicated wind PPAs were 4 GW out of a total of 12 GW of renewable PPAs.
Read more: Renewables could meet almost half of global electricity demand by 2030 – IEA
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In the Electrek Podcast, we discuss the most popular news in the world of sustainable transport and energy. In this week’s episode, we discuss the official unveiling of the new Tesla Model Y, Mazda 6e, Aptera solar car production-intent, and more.
The show is live every Friday at 4 p.m. ET on Electrek’s YouTube channel.
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The Chinese EV leader is launching a new flagship electric sedan. BYD’s new Han L EV leaked in China on Friday, revealing a potential Tesla Model S Plaid challenger.
What we know about the BYD Han L EV so far
We knew it was coming soon after BYD teased the Han L on social media a few days ago. Now, we are learning more about what to expect.
BYD’s new electric sedan appeared in China’s latest Ministry of Industry and Information Tech (MIIT) filing, a catalog of new vehicles that will soon be sold.
The filing revealed four versions, including two EV and two PHEV models. The Han L EV will be available in single- and dual-motor configurations. With a peak power of 580 kW (777 hp), the single-motor model packs more power than expected.
BYD’s dual-motor Han L gains an additional 230 kW (308 hp) front-mounted motor. As CnEVPost pointed out, the vehicle’s back has a “2.7S” badge, which suggests a 0 to 100 km/h (0 to 62 mph) sprint time of just 2.7 seconds.
To put that into perspective, the Tesla Model S Plaid can accelerate from 0 to 100 km in 2.1 seconds. In China, the Model S Plaid starts at RBM 814,900, or over $110,000. Speaking of Tesla, the EV leader just unveiled its highly anticipated Model Y “Juniper” refresh in China on Thursday. It starts at RMB 263,500 ($36,000).
BYD already sells the Han EV in China, starting at around RMB 200,000. However, the single front motor, with a peak power of 180 kW, is much less potent than the “L” model. The Han EV can accelerate from 0 to 100 km/h in 7.9 seconds.
At 5,050 mm long, 1,960 mm wide, and 1,505 mm tall with a wheelbase of 2,970 mm, BYD’s new Han L is roughly the size of the Model Y (4,970 mm long, 1,964 mm wide, 1,445 mm tall, wheelbase of 2,960 mm).
Other than that it will use a lithium iron phosphate (LFP) pack from BYD’s FinDreams unit, no other battery specs were revealed. Check back soon for the full rundown.
Source: CnEVPost, China MIIT
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