General Motors (GM) believes it has the manufacturing capacity within its existing network as the transition to EVs heats up. The automaker does not plan to close or open new plants as it looks to maximize efficiency within its current footprint.
GM’s top manufacturing executive, Gerald Johnson, told Automotive News in a recent interview the company looks to use its existing manufacturing network as it converts its lineup to electric.
After selling over 20,000 EVs for the first time in Q1, GM anticipates a breakout year with several new high-volume electric models launching.
Although the American automaker is discontinuing its bestselling Chevy Bolt EV and EUV models at the end of the year, GM is preparing for an all-electric future based on its Ultium platform.
Chevrolet is launching several new Ultium-based EVs later this year, including the Silverado EV (deliveries starting this quarter), Blazer EV (launching this summer), and the Equinox EV (launching this fall).
Unlike rival Ford, who is building an all-new $5.6 billion EV mega-campus in Tennessee, GM plans to convert its plants as it shifts to EVs.
2024 Chevy Silverado EV RST (Source: Chevrolet)
GM will convert plants amid EV shift, no closures planned
GM revealed in 2020 that it would convert its Detroit-Hamtramck Assembly Center into its first dedicated EV assembly plant, Factory Zero.
During the announcement, Phil Kienle, GM vice president of North America Manufacturing, said, “Factory Zero will serve as GM’s flagship assembly plant in our journey to an all-electric future.”
From left to right: 2025 GMC Sierra EV Elevation, 2025 GMC Sierra EV AT4, 2024 GMC Sierra EV Denali Edition 1 (Source: GMC)
Some of the first EVs built at the factory include the GMC Hummer EV and SUV, which will soon be joined by electric Chevy Silverado and GMC Sierra pickups.
After ending production of the Chevy Bolt EV later this year, the Orion Assembly plant will support future EVs built on the Ultium platform.
2024 Cadillac Lyriq models (Source: GM)
At its Spring Hill, Tennessee, facility, GM is building the electric Cadillac Lyriq as it phases out gas-powered models. GM also invested nearly $500 million into its Marion Metal Assembly plant to prepare the facility for an all-electric future.
Johnson said this week in an interview at Flint Assembly:
I’m sure we will do more all-EV plants, but we assess every plant based on its infrastructure and what it can handle and what we can convert, [refurbish] or maybe even just expand slightly so that we can accommodate what we need for EV production and for ICE production.
GM’s manufacturing leader added he does not see the automaker closing any facilities. Instead, they are working on using them as efficiently as possible. He said, “Right now, we believe we have the right bandwidth to support the balance,” although he clarified forecasting is not a perfect science and adjustments may need to be made.
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Kia’s electric van, the PV5, set a new Guinness World Record after driving over 430 miles on a single charge… with its max payload.
Kia’s electric van sets a new Guinness World Record
Who said electric vans couldn’t get the job done? Kia’s electric van just broke the Guinness World Record for the greatest distance travelled by a light-duty battery-powered electric van with maximum payload.
Powered by a 71.2 kWh battery, the Kia PV5 Cargo drove 430.84 miles (693.38 km) on a single charge. Even more impressive, it was carrying a full load. The electric van lasted nearly two days, covering 22 hours and 30 minutes of driving without charging.
Kia’s record-breaking run took place on September 30, 2025, in Frankfurt, Germany, using an unmodified PV5 Cargo L2H1 model.
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The route was specifically designed to replicate real-world scenarios. Kia said the electric van covered over 36 miles (58.2 km) in the city, navigating traffic lights, intersections, and roundabouts, with typical city traffic. It also achieved an elevation gain of about 1,200 ft (370 meters).
Kia PV5 Cargo sets new Guinness World Record
Kia’s electric van completed the loop 12 times while carrying its max payload, finally coming to a stop on the twelfth run.
“Even if Kia is new to the LCV market, this record is a testament to the versatility and innovation behind Kia’s first PBV, showing that we are serious contenders,” Kia’s European boss, Marc Hedrich, said.
Christopher Nigemeier, Senior Engineer at Hyundai Motor Europe Technical Center, in the PV5 during the GUINNESS WORLD RECORD attempt (Source: Kia)
The fact that it ran for almost two full working days on a single charge, “speaks volumes about its real-world capabilities,” Hedrich added.
According to Kia’s internal tests, adding 220 lbs (100 kg) of payload reduces the PV5’s range by only around 1.5%.
Marc Hedrich, President & CEO at Kia Europe (left), with Joanne Brent, GUINNESS WORLD RECORD adjudicator (right) Source: Kia
The PV5 is a midsize electric van and Kia’s first dedicated model from its new Platform Beyond Vehicle (PBV) business. It’s built on Hyundai’s E-GMP.S architecture. The flexible EV platform supports several variants.
Kia currently sells the PV5 in Passenger (for personal use) and Cargo (for businesses). Over the next few years, it plans to introduce seven body types, including Light Camper, Wheelchair Accessible, and open-bed models.
The PV5 Cargo offers up to 4.4 m3 of load space and a max payload of 1,740 lbs (790 kg). It’s available with two battery pack options: 51.5 kWh or 71.2 kWh, with WLTP driving ranges of 184 miles and 258 miles, respectively.
Kia plans to launch additional electric vans, including the larger PV7 in 2027 and the even bigger PV9, due out around 2029.
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The school bus experts at Thomas Built have just released the first all-electric, square-bodied Type D school bus in the company’s storied history – and they’ve given their new bus a friendly, pun-tastic name. Kids, meet Wattson!
Properly called the Saf-T-Liner eHDX2 Wattson, this latest transit-style Type D bus from North Carolina-based Thomas Built combines a flat front, high seating capacity, and superior driver visibility with clean, quiet, electric power from Cummins Accelera.
“Wattson represents our next step in electrification,” said TJ Reed, president and CEO of Daimler Truck Specialty Vehicles. “(Wattson) reflects our belief that the best electric solutions are the ones that feel familiar, fit within your fleet and are built to last. That’s what we’ve heard from our customers, and that’s what we’re delivering.”
And, because Wattson is based heavily on Thomas Built’s existing Type D body, schools’ preferred upfitting solutions should bolt right in. “We know electrification can feel like a big step,” continued Reed. “With Wattson, we’re making that step easier by giving districts a familiar Type D solution they already trust – now in electric.”
Wattson is available for order now, with first deliveries scheduled for early 2026. The bus is capable of 120 kW DC fast charging, and is V2G capable.
Here’s hoping all our kids’ schools have a chance to trade in their gross diesel school bus for something like Thomas Built’s Wattson sooner than later.
SOURCE | IMAGES: Thomas Built.
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Electric vehicles are known for plugging in – but one startup wants them to simply soak up the sun instead. Bako Motors is building compact electric cars and cargo vans with solar panels on the roof, letting them charge directly from sunlight and cut their dependence on wall sockets altogether.
It’s not an entirely novel idea. But unlike flashy startups like Aptera, Bako is approaching it with an actually commercially viable solution. And now the company is joining several other African-based EV makers hoping to help the continent leapfrog its way towards more sustainable transportation.
While most EVs still rely on grid charging – often from a fossil-fuel-heavy mix in Africa – Bako’s small vehicles can harvest free energy straight from the sky. According to founder and CEO Boubaker Siala, the roof-mounted solar cells can provide more than half of a vehicle’s daily energy needs. For its commercial model, the B-Van, that translates to about 50 km (31 mi) of solar-assisted driving per day, or roughly 17,000 km (10,500 mi) per year without ever plugging in.
Of course, drivers do still have the option of plugging into an EV charger to top up the battery more quickly, but soaking up extra sun all day may mean that many owners can get away with infrequent grid-charging stops.
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The B-Van can haul up to 400 kg (882 lb) of cargo and offers 100–300 km (62–186 mi) of total range, starting at around US $8,500. Its smaller sibling, the Bee, is a two-seat urban runabout with 70–120 km (44–75 mi) of range and a 44 km/h (27 mph) top speed, priced from US $6,200. A third model, the X-Van, is now on the drawing board with space for two passengers and extra cargo.
More than 40% of Bako’s parts are sourced locally – including the steel for the frame and lithium-iron-phosphate batteries – creating jobs while reducing import costs. A second, larger factory is set to open in 2026, boosting capacity to 8,000 vehicles per year for Africa, the Middle East, and Europe.
By combining affordability, local manufacturing, and solar charging, Bako Motors is carving out a niche that fits Africa’s climate and infrastructure realities. In a market where range anxiety and unreliable grids still hold many buyers back, these sun-sipping EVs might just be the independence-promoting solution that drivers need.
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