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As it looks to make up for lost time, Toyota is giving us a glimpse of its next-gen EV production line with modern technology like Giga casting, self-propelled assembly lines, and robots to transport finished vehicles.

Electric vehicle sales continue ramping at a record pace. By the end of 2023, global EV sales are expected to surpass 14.5 million units, according to data from CounterPoint Research.

Over 2.15 million EVs were sold in the second quarter alone. Legacy automakers and startups alike are fighting for a position in the new electric era. Tesla has maintained its lead, delivering 466,000 EVs in the second quarter, while China’s leading automaker, BYD, closed the gap with 352,000 passenger EV sales.

Meanwhile, of Toyota’s 4.15 million vehicles sold globally in the first half of the year, only a fraction (around 0.19%) were fully electric.

Several automakers have been caught flat-footed by the rapid transition. Many of them, including Toyota, Honda, and Nissan, have recently announced plans to accelerate their electrification strategies to turn things around.

Toyota-EV-production-line
Toyota bZ4X (Source: Toyota)

Toyota revealed several new technologies at a workshop in June, including several straight out of Tesla’s playbook.

The automaker gave us a sneak peek of what we can expect during a plant tour, showing off its next-gen EV production line for the first time.

Toyota-EV-production-line
Mixed production at Motomachi factory (Source: Toyota)

Toyota shows off new EV production line technology

One of the biggest highlights was its Giga casting technology, a process Tesla introduced at its Fremont factory in 2020.

Giga casting involves producing significantly larger aluminum parts to reduce complexity while saving critical resources. Tesla is said to have reduced costs by around 30% using the method.

Toyota-EV-production-line
Gigacast prototype (Source: Toyota)

Toyota claims its “wealth of knowledge” about molds enabled it to develop “quick mold replacements.” By doing so, Toyota says it reduced the lead time for changing the mold to around 20 minutes compared to 24 hours.

Furthermore, the automaker will use proprietary analysis tech to improve the casting quality, reducing the number of defective parts.

Toyota-EV-production-line
(Source: Toyota)

Toyota also emphasized its self-propelled EV production lines. The technology was developed using sensor technology from autonomous driving to enable “sizable travel at low speeds.”

Using self-propelled lines, Toyota can reduce the need for conveyor equipment, a major cost associated with manufacturing.

Toyota-EV-production-line

Toyota also introduced a three-part modular structure consisting of the vehicle’s front, center, and rear to enhance work efficiency and further reduce complexity.

Facing a labor shortage, the automaker showed off its Vehicle Logistics Robot (VLR), designed to improve vehicle transportation at the finished vehicle yard.

Toyota-EV-production-line
Vehicle Logistics Robot (Source: Toyota)

Toyota also revealed its EV battery roadmap last week, which includes new EVs launching in 2026 with nearly 500 miles (800 km) range.

Electrek’s Take

Toyota will have a long way to go in catching Tesla. The Japanese automaker is now looking to play catch-up after falling behind in the EV race early.

New technology, including next-gen EV production lines and advanced batteries, will help Toyota improve competitiveness in the future. But by 2026 or 2027, when many of these technologies are put to use, Tesla will likely already be onto the next innovation.

Tesla is on track to deliver 1.8 million EVs this year. Toyota aims to reach 1.6 million in another three years.

While the Japanese automaker wasted time on inferior technology, like hybrid and fuel cells, Tesla has been laser-focused on ramping up EV production while improving efficiency.

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GM takes over as the ‘#1 EV seller’ in Canada

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GM takes over as the '#1 EV seller' in Canada

After its electric vehicle sales more than doubled in the first quarter, GM claims it’s now the “#1 EV seller” in Canada. With a full lineup of 13 all-electric vehicles, GM sold more EVs than Tesla in Canada.

GM tops Tesla to become the #1 EV seller in Canada in Q1

GM’s electric vehicle sales in Canada surged by 252% in the first three months of 2025, with new Chevy and Cadillac models driving growth.

The Chevy Equinox EV led the way with 1,892 units sold, followed by the Silverado EV with 894 units. Cadillac’s new entry-level OPTIQ had a strong showing, with 615 models sold, nearly matching the 720 units sold of its first EV, the LYRIQ.

Even the GMC Hummer EV Pickup and SUV saw more demand, with sales up 232% (186) and 88% (252), respectively.

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Combined, the automaker sold a total of 5,750 EVs in Q1. According to GM, this was enough to top Tesla to become “the #1 EV seller in Canada.”

GM Canada recently posted on social media, saying, “We claimed the top spot as Canada’s #1 EV seller!” The news comes as registration data show that Tesla registered just 524 vehicles in Quebec in Q1, down 87% from the same period last year.

The steep decline in sales comes after the Quebec government paused federal EV incentives from February to April 1st. Canada also paused its iZEV rebate program in January, which offered up to $5,000 on the purchase or lease of an EV. Like the US federal EV Tax credit, it was designed to be used at the point of sale to help lower prices.

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Chevy Equinox EV LT (Source: GM)

GM also registered significantly fewer Equinox and Blazer EVs in Quebec during the quarter. Despite higher year-over-year (YOY) sales, GM’s electric vehicle (EV) sales were down considerably from the over 15,000 in Q4 2024.

GM-#1-EV-seller-Canada
Cadillac OPTIQ EV (Source: GM)

The American automaker will continue to expand its lineup with the launch of the new Cadillac Escalade IQL, Lyriq-V, and Visiq.

By the end of the year, we also expect to get our first look at the next-gen Chevy Bolt EV with deliveries starting in 2026.

Electrek’s Take

GM is building momentum with new models rolling out, which now cover nearly every segment. In the US, GM surpassed Ford and Hyundai Motor, including Kia, to become the second-largest seller of EVs last year.

Chevy is now the fastest-growing EV brand in the US. The new electric Equinox, or “America’s most affordable 315+ miles range EV,” as GM calls it, is quickly becoming a top seller. The Blazer and Silverado EVs are also gaining traction.

Cadillac reported its best first quarter since 2008, with retail sales increasing by 21%. After delivering the first models in Q1, the entry-level OPTIQ is off to an impressive start with 1,716 units sold.

GM will top off its US electric vehicle lineup with the next-gen 2026 Chevy Bolt EV due out later this year or in early 2026.

Source: GM Authority, GM Canada

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ComEd extends electrification plan in Illinois, committing a fresh $168M toward EV charger and purchase incentives

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ComEd extends electrification plan in Illinois, committing a fresh 8M toward EV charger and purchase incentives

ComEd confirmed that the Illinois Commerce Commission (ICC) has approved its second Beneficial Electrification Plan. This plan builds upon an existing investment and will commit an additional $168 million over three years to support its Illinois ComEd customers who purchase or lease an EV or install a charger.

Commonwealth Edison, known more commonly as “ComEd,” is a 118-year-old company that currently operates as a subsidiary of Exelon. ComEd is hands-down the largest energy provider in Illinois and has made considerable contributions to EV adoption in the Land of Lincoln.

In 2023, ComEd proposed its first Beneficial Electrification (BE) Plan, which was approved under the guidance of the Climate and Equitable Jobs Act (CEJA) signed by Illinois Governor J.B. Pritzker in 2021. ComEd’s first BE Plan comprised a $231 million investment between 2023 and 2025.

Since February 2024, the energy company has used those funds to help Illinois residents purchase and install nearly 5,000 public and private EV charging ports (Level 2 and DCFC) and incentivize the purchases or leases of almost 1,000 new and pre-owned electric fleet vehicles. During this period, Illinois said it saw EV registrations grow nearly four times faster than the US as a whole.

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ComEd has committed another $168 million with BE Plan 2 to keep the momentum in Illinois EV adoption going, offering incentives through 2028.

ComEd Illinois EV
Source: ComEd/YouTube

ComEd commits to EV incentives in Illinois through 2028

According to a release from ComEd, the Illinois Commerce Commission (ICC) has approved its second BE Plan, enabling the energy company to invest approximately $168 million more in EV incentives in Illinois from 2026 to 2028.

As mentioned above, BE Plan 2 builds upon ComEd’s original $268 million investment, which expires at the end of the year. It will help residential and commercial customers transition to EVs. Per ComEd president and CEO, Gil C. Quiniones:

The shift to EVs is a major milestone on the road to Illinois’ clean energy future, and it is part of a broader effort to electrify more of our region’s energy system. Through the expansion of our Beneficial Electrification programs, ComEd is helping to reduce carbon emissions, improve air quality, and enable all communities to enjoy the benefits and opportunities that flow from the global energy transformation.

Per ComEd, here’s how the $168 million in fresh funding will be broken down across EV incentive programs for Illinois customers:

  • $11 million toward the Residential EV Charger and Installation Program: Offers rebates of up to $2,500 per household to support the purchase and installation of residential Level 2 electric vehicle chargers.   
  • $82 million toward the Business and Public Sector EV Purchase Program:  Offers rebates for the purchase or lease of new or pre-owned fleet EVs of all weight classes.  
  • $44 million toward the Business and Public Sector Make-Ready Program: Rebates for costs associated with making sites ready for public or private Level 2 of DC Fast Charging equipment. 
  • $11 million toward a Customer Education and Awareness Program: Fund multiple efforts to empower customers to make informed decisions about vehicle electrification and charging infrastructure deployment. Includes free access to ComEd support tools including Fleet Electrification Assessments, EV Toolkits, and training programs for municipalities interested in achieving “EV Ready” status, plus free Fleet Electrification Assessments.
  • $11 million toward ComEd’s Research and Development Program: Will evaluate and demonstrate the impact of new transportation and electrification technologies.  
  • $9 million toward a Portfolio Program: Funds a variety of initiatives spanning across multiple programs, to support a successful deployment of BE Plan 2 as a whole. 

ComEd also stated that future EV-centric projects from 2026 onward located in, or primarily serving, low-income or Equity Investment Eligible Communities (EIECs) in Illinois, will be eligible for higher rebate amounts and receive more than 50% of the BE Plan 2 budget. So far in its BE Plan, over 70% of its awarded rebates have gone to low-income customers, businesses, and public sector organizations in low-income and EIECs.

As an Illinois native, this investment news makes me happy and proud. You can learn more about ComEd’s EV program here, or see if you qualify for any EV tax incentives at the state level (in any state) by checking out this detailed breakdown.

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This new Vermont plant turns Ben & Jerry’s waste into clean energy

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This new Vermont plant turns Ben & Jerry's waste into clean energy

Ben & Jerry’s organic waste is now creating clean energy for the Vermont grid, thanks to a new PurposeEnergy plant in St. Albans.

PurposeEnergy, which specializes in converting organic food waste into energy, has officially opened a high-tech anaerobic digestion facility that began exporting power to the Vermont grid in December 2024. The project broke ground in May 2023 and marks PurposeEnergy’s first big move since being acquired by Quinbrook Infrastructure Partners in April 2023. Quinbrook fully funded the St. Albans facility.

A key player in this project is Ben & Jerry’s. The Vermont ice cream giant signed a long-term feedstock deal with PurposeEnergy in 2021. Now, all of Ben & Jerry’s high-strength organic waste and out-of-spec food products are sent straight from its factory to the new facility through a dedicated pipeline. The waste is then transformed into clean electricity and clean water.

Other regional food producers are also contributing their waste to PurposeEnergy’s new site. Casella, Wind River Environmental, Evergreen Services, and Carmichael Trucking haul additional feedstocks to help centralize food waste disposal across the region.

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“This project strengthens Ben & Jerry’s commitment to environmental sustainability by providing a long-term solution for organic waste,” said Jenna Evans, the company’s global sustainability manager. “It will reduce Vermont’s road traffic, lower greenhouse gas emissions, and decrease phosphorus pollution.”

The plant sits on land purchased from the Franklin County Industrial Development Corporation and is expected to produce 8.75 million kWh of renewable electricity annually. That clean power is sent to the Vermont grid through the state’s Standard Offer program, which supports the deployment of small-scale renewable energy projects.

The plant also recovers up to 45,000 million Btu of renewable thermal energy annually, which helps heat the digester and run operations.

“It’s a model of industrial symbiosis – turning food production waste into clean energy, reducing emissions, and supporting local economies,” said Erik Lallum, PurposeEnergy’s chief development officer.

PurposeEnergy says the new facility could help attract more food manufacturing businesses to the St. Albans Industrial Park by offering a sustainable, onsite waste management solution that doubles as a clean energy source.

Read more: Vermont sees an explosive 41% rise in EV adoption in just a year


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