All-electric aircraft developer BETA Technologies is putting the finishing touches on a new assembly facility in its native Vermont we learned about earlier this year. With two impressive electric aircraft in its arsenal working to get certified for commercial flights, BETA is already assembling eVTOLs at its new home. Here’s the latest.
BETA Technologies is a fully integrated electric aircraft and associated systems developer based in Vermont that first caught our eye back in 2021 with its first aircraft – an eVTOL called the ALIA-250 – which garnered an order from UPS for up to 150 units. That aircraft has since been renamed the ALIA VTOL.
BETA is unique in that it develops and tests its aircraft using what it calls “test articles,” operating two prototypes simultaneously to capture twice as much performance data at once. Better still, BETA has been focused on creating viable electric aircraft that support both hovering and wing-borne flight.
Its lineup now also includes an electric conventional takeoff and landing (eCTOL) plane called the CX300 – now referred to as the ALIA CTOL. As of this past March, the ALIA CTOL had already flown over 22,000 test miles and undergone evaluation flights for FAA certification and is targeting approval in 2025. At that same time, BETA Technologies shared that construction was underway at a new facility in its native Vermont where its electric aircraft would be built.
Today, BETA shared it has opened its door and some production is already underway.
BETA’s ALIA eVTOL Electric Aircraft / Credit: BETA Technologies
BETA’s new battery assembly line in Vermont
Another pic of the battery line, notice all the extra room behind
BETA is already building electric aircraft in Vermont
According to an update from BETA this morning, the new facility located at the Patrick Leahy Burlington International Airport in Vermont has cut the ribbon and officially opened its doors to electric aircraft manufacturing and assembly.
The 188,500-square-foot space is currently undergoing the installation of its assembly tooling and production lines of various adjacent systems such as battery packs(seen above), electric motors, and inverters. When it hits its stride, the facility should eventually be able to produce up to 300 aircraft per year and create hundreds of local jobs. BETA founder and CEO Kyle Clark spoke to today’s milestone:
The team here at BETA is excited to enter the next phase of our growing electric aerospace business. We have worked through research, engineering, prototyping, test flying, initial phases of certification and now we are entering our next important step of starting production, in an inspiring facility. The internal BETA team along with many awesome local contractors, tradespeople and civil servants have challenged each other to create a beautiful, sustainable and functional building for producing the future of aviation. We are incredibly thankful to this community.
The electric aircraft developer also shared that its new facility sits upon a 40-acre site, offering the opportunity for a phase-II buildout in which it can double in size. To date, BETA says it has completed over 500 full-scale, piloted flights using BETA-built battery systems and more in over 10,000 hours testing electric motors produced on its pilot production lines. Its total test miles flown have now exceeded 26,000 miles and a bulk of those distances have been completed with the help of the same parts and systems that should be implemented in the production electric aircraft.
Now open, the South Burlington production facility joins BETA’s R&D headquarters and Maintenance & Training hangar nearby, pilot manufacturing facilities in Williston, and an Advanced Battery Research Center in St. Albans – all in Vermont, although the electric aircraft developer also has footprints in Plattsburgh, New York; Washington, DC; Raleigh, North Carolina; Springfield, Ohio; and Montreal, Canada. You can check out a video of on BETA’s aircraft traveling cross-country last year in the video below.
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In a bold bid to combat the crippling air pollution crisis in its capital, Delhi, Indian lawmakers have begun high-level discussions about a plan to phase out gas and diesel combustion vehicles by 2035 – a move that could cause a seismic shift in the global EV space and provide a cleaner, greener future for India’s capital.
Long considered one of the world’s most polluted capital cities, Indian capital Delhi is taking drastic steps to cut back pollution with a gas and diesel engine ban coming soon – but they want results faster than that. As such, Delhi is starting with a city-wide ban on refueling vehicles more than 15 years old, and it went into effect earlier this week. (!)
“We are installing gadgets at petrol pumps which will identify vehicles older than 15 years, and no fuel will be provided to them,” said Delhi Environment Minister Manjinder Singh Sirsa … but they’re not stopping there. “Additionally, we will intensify scrutiny of heavy vehicles entering Delhi to ensure they meet prescribed environmental standards before being allowed entry.”
The Economic Times is reporting that discussions are underway to pass laws requiring that all future bus purchases will be required to be electric or “clean fuel” (read: CNG or hydrogen) by the end of this year, with a gas/diesel ban on “three-wheelers and light goods vehicles,” (commercial tuk-tuks and delivery mopeds) potentially coming 2026 to 2027 and a similar ban privately owned and operated cars and bikes coming “between 2030 and 2035.”
Electrek’s Take
Xpeng EV with Turing AI and Bulletproof battery; via XPeng.
Last week, Parker Hannifin launched what they’re calling the industry’s first certified Mobile Electrification Technology Center to train mobile equipment technicians make the transition from conventional diesel engines to modern electric motors.
The electrification of mobile equipment is opening new doors for construction and engineering companies working in indoor, environmentally sensitive, or noise-regulated urban environments – but it also poses a new set of challenges that, while they mirror some of the challenges internal combustion faced a century ago, aren’t yet fully solved. These go beyond just getting energy to the equipment assets’ batteries, and include the integration of hydraulic implements, electronic controls, and the myriad of upfit accessories that have been developed over the last five decades to operate on 12V power.
At the same time, manufacturers and dealers have to ensure the safety of their technicians, which includes providing comprehensive training on the intricacies of high-voltage electric vehicle repair and maintenance – and that’s where Parker’s new mobile equipment training program comes in, helping to accelerate the shift to EVs.
“We are excited to partner with these outstanding distributors at a higher level. Their commitment to designing innovative mobile electrification systems aligns perfectly with our vision to empower machine manufacturers in reducing their environmental footprint while enhancing operational efficiency,” explains Mark Schoessler, VP of sales for Parker’s Motion Systems Group. “Their expertise in designing mobile electrification systems and their capability to deliver integrated solutions will help to maximize the impact of Parker’s expanding METC network.”
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The manufacturing equipment experts at Nott Company were among the first to go through the Parker Hannifin training program, certifying their technicians on Parker’s electric motors, drives, coolers, controllers and control systems.
“We are proud to be recognized for our unwavering dedication to advancing mobile electrification technologies and delivering cutting-edge solutions,” says Nott CEO, Markus Rauchhaus. “This milestone would not have been possible without our incredible partners, customers and the team at Nott Company.”
In addition to Nott, two other North American distributors (Depatie Fluid Power in Portage, Michigan, and Hydradyne in Fort Worth, Texas) have completed the Parker certification.
Electrek’s Take
T7X all-electric track loader at CES 2022; via Doosan Bobcat.
With the rise of electric equipment assets like Bobcat’s T7X compact track loader and E10e electric excavator that eliminate traditional hydraulics and rely on high-voltage battery systems, specialized electrical systems training is becoming increasingly important. Seasoned, steady hands with decades of diesel and hydraulic systems experience are obsolete, and they’ll need to learn new skills to stay relevant.
Certification programs like Parker’s are working to bridge that skills gap, equipping technicians with the skills to maximize performance while mitigating risks associated with high-voltage systems. Here’s hoping more of these start popping up sooner than later.
Based on a Peterbilt 579 commercial semi truck, the ReVolt EREV hybrid electric semi truck promises 40% better fuel economy and more than twice the torque of a conventional, diesel-powered semi. The concept has promise – and now, it has customers.
Austin, Texas-based ReVolt Motors scored its first win with specialist carrier Page Trucking, who’s rolling the dice on five of the Peterbilt 579-based hybrid big rigs — with another order for 15 more of the modified Petes waiting in the wings if the initial five work out.
The deal will see ReVolt’s “dual-power system” put to the test in real-world conditions, pairing its e-axles’ battery-electric torque with up to 1,200 miles of diesel-extended range.
ReVolt Motors team
ReVolt Motors team; via ReVolt.
The ReVolt team starts off with a Peterbilt, then removes the transmission and drive axle, replacing them with a large genhead and batteries. As the big Pete’s diesel engine runs (that’s right, kids – the engine stays in place), it creates electrical energy that’s stored in the trucks’ batteries. Those electrons then flow to the truck’s 670 hp e-axles, putting down a massive, 3500 lb-ft of Earth-moving torque to the ground at 0 rpm.
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The result is an electrically-driven semi truck that works like a big BMW i3 or other EREV, and packs enough battery capacity to operate as a ZEV (sorry, ZET) in ports and urban clean zones. And, more importantly, allows over-the-road drivers to hotel for up to 34 hours without idling the engine or requiring a grid connection.
That ability to “hotel” in the cab is incredibly important, especially as the national shortage of semi truck parking continues to worsen and the number of goods shipped across America’s roads continues to increase.
And, because the ReVolt trucks can hotel without the noise and emissions of diesel or the loss of range of pure electric, they can immediately “plug in” to existing long-haul routes without the need to wait for a commercial truck charging infrastructure to materialize.
“Drivers should not have to choose between losing their longtime routes because of changing regulatory environments or losing the truck in which they have already made significant investments,” explains Gus Gardner, ReVolt founder and CEO. “American truckers want their trucks to reflect their identity, and our retrofit technology allows them to continue driving the trucks they love while still making a living.”
If all of that sounds familiar, it’s probably because you’ve heard of Hyliion.
In addition to being located in the same town and employing the same idea in the same Peterbilt 579 tractor, ReVolt even employs some of the same key players as Hyliion: both the company’s CTO, Chandra Patil, and its Director of Engineering, Blake Witchie, previously worked at Hyliion’s truck works.
Still, Hyliion made their choice when they shut down their truck business. ReVolt seems to have picked up the ball – and their first customer is eager to run with it.
“Our industry is undergoing a major transition, and fleet owners need practical solutions that make financial sense while reducing our environmental impact,” said Dan Titus, CEO of Page Trucking. “ReVolt’s hybrid drivetrain lowers our fuel costs, providing our drivers with a powerful and efficient truck, all without the need for expensive charging infrastructure or worrying about state compliance mandates. The reduced emissions also enable our customers to reduce their Scope 2 emissions.”
Page Trucking has a fleet of approximately 500 trucks in service, serving the agriculture, hazardous materials, and bulk commodities industries throughout Texas. And, if ReVolt’s EREV semis live up to their promise, expect them to operate a lot more than 20 of ’em.