A plan has been hatched to expand and diversify critical mineral supply chains globally for the booming EV battery industry – will it work?
There’s an urgent need for critical minerals to meet the growing demand for EV batteries, battery storage, and more. Electrek spoke with John DeMaio, CEO of EV battery mineral processor Graphex Technologies, about how mineral mining and processing is being ramped up and why it’s a vital part of the EV revolution.
Electrek:Why do we need to expand and diversify critical mineral supply chains?
For battery storage, EVs, and semiconductors. EV batteries need more of certain “critical minerals.” The top five for lithium-ion batteries are lithium, nickel, cobalt, manganese, and graphite.
There currently aren’t enough operational mines for these critical minerals for a robust EV battery supply chain. We also need to expand critical mineral processing and recycling capacity.
We also need to diversify our critical minerals sources. China currently dominates the supply chain, but many countries don’t want to be dependent on just China, so they’re looking to onshore, nearshore, or at least friendshore supply lines.
There’s a lot of momentum, but long lead times, high upfront costs, and other challenges can make it tough for new projects to get off the ground without secure sources of favorable funding.
Electrek:I guess that’s where the Minerals Security Partnership comes in. What is it, and has it achieved anything yet?
John DeMaio: The Minerals Security Partnership (MSP) [which launched in June 2022] is an alliance made up of 13 countries [including the US] and the EU, and it’s likely to expand. It’s working to drive public and private investment in critical mineral projects globally.
Last week, the MSP held its inaugural ministerial meeting in the UK, and that resulted in the agreement to “drive responsible investment” in 11 projects in mining or extraction, 4 in processing, and 1 in recycling. That’s going to help to expand and diversify the critical mineral supply chain across continents and mineral types.
How is the MSP impacting critical mineral mining and processing?
The MSP fosters cross-border collaboration, and that’s essential for critical mineral mining. Geology predetermined where these minerals lay in the ground literally epochs ago, so we need to make the most of the current layout. Certain countries that need a lot of minerals to manufacture batteries don’t have enough to build out a mine-to-battery supply chain domestically, while other countries have plenty of critical minerals to tap but less demand from local EV manufacturers for battery inputs.
Mining thrives on far-flung cooperation, but processing thrives on local investment. Battery and EV manufacturers benefit from shorter supply distances to mineral processing locations, which are geographically flexible. Countries can build out their mineral processing capacity anywhere that companies can source the permits, build or renovate the plants, and train the talent. At Graphex, we’re assembling one of the first large-scale mine-to-battery supply chains for natural graphite anode material in North America.
Do MSP countries qualify for US EV incentives via the Inflation Reduction Act (IRA)?
MSP helps countries coordinate their support for critical mineral projects across borders but doesn’t – at least, not yet – open up members for IRA tax credits. But multiple countries within the MSP already have free-trade agreements with the US, such as Canada, Australia, and, most recently, Japan. Rumor has it that the US is currently negotiating free-trade agreement deals with other groups within the club, such as the UK and EU.
IRA incentives apply only to EVs assembled in North America that meet certain geographic supply chain thresholds for critical minerals and battery components. To qualify for the full IRA $7,500 tax credit this year, vehicles have to have at least 50% of their battery components produced and at least 40% of their critical minerals extracted, processed, and/or recycled either in North America or in a country with which the US has a free trade agreement.
I’m optimistic that the MSP is going to help to build out a secure, diversified battery mineral supply chain to support EV growth. It’s prioritizing promoting responsible practices, and that’s going to set a high standard for project operations that will, I think, continue to drive the nearshoring trend.
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The all-electric Cadillac LYRIQ was an Electrek favorite when it first made its debut two years ago. Now, LYRIQ buyers who have been waiting for a deal can score more than $10,500 in discounts on the Ultium-based Caddy.
Our own Seth Weintraub said that GM had come in, “a year early and dollar long at $60K” when he first drove the Ultium-based Cadillac LYRIQ back in 2022. He called the SUV “a stunner,” too, heaping praise on the LYRIQ’s styling inside and out before adding that the EV’s ride quality really impressed on long journeys.
Well, if the first mainstream electric Cadillac was a winner at its original, $57,195 starting price (rounded up to $60K for easy math), what could we call it at $10,500 less?
That’s a question that’s suddenly worth asking, thanks to huge GM discounts on the LYRIQ that prompted the automotive pricing analysts at CarsDirect to name the 2024 LYRIQ one of the industry’s “Best New Car Deals” this month:
A slew of incentives can enable you to save big on a 2024 Cadillac LYRIQ. First, EVs eligible for the federal tax credit qualify for $7,500 in Ultium Promise Bonus Cash from GM. Additionally, competing EV owners can score $3,000 in conquest cash.
With more than 100 kWh of battery capacity and 300-plus miles of real-world driving range (plus available 190 kW charging capability) the Cadillac LYRIQ ticks all the boxes – but you don’t have to take just my word for that.
A global shortage of qualified operators is impacting job sites everywhere, precisely at a time when demand for housing, mineral mining, and renewable energy construction is going from peak to peak. That’s why companies from Caterpillar to Tesla to Einride are pushing to advance autonomy the way they are.
First revealed as a concept in 2021, Volvo CE’s CX01 autonomous “single drum” asphalt roller concept has seen continuous development in the years since. Making its Volvo Days debut, the CX01 has shed the original single drum design for a “split drum,” with each half being controlled by an internalized, independent electric motor.
The CX01’s electric motors not only help to propel and steer the roller, they also vibrate the drums individually, using some trick software calibration to effectively “cancel each other out,” delivering all the benefits of vibrating drum rollers without the noise.
It’s so smart, you guys
It’s also worth noting that the CX01 is something of an “extended range” EV, instead of a “pure” BEV. That’s because it uses a small, 1.4L diesel engine to spin a generator that powers not batteries, but capacitors (those blue things, above right). Those capacitors can be charged on grid power (or from an accompanying TC13 trench compactor), but they’re much better than batteries at releasing energy really quickly, enabling the diesel to operate at its maximum efficiency while maintaining extremely precise, high-torque movement from the motors.
Volvo CE engineers envision a team CX01 rollers units deployed on larger job sites that could work together and communicate with other pieces of equipment on the site. The connected equipment could help survey the job site, report on the conditions of the mat (density, temperature, and passes), and leverage AI to determine when and where to compact without the need for human operators.
All of which is great, sure – but they had me at “giant OneWheel.”
Volvo TA15 autonomous electric haul truck
Volvo TA15 autonomous haul truck; photo by the author.
Part of Volvo CE’ “TARA” line of autonomous products, the “production ready” TA15 autonomous electric haul trucks are already part of a number of pilot programs on Volvo customer job sites. Being autonomous, they’re ideally suited to performing repetitive routes, dozens of times per day, without exposing human operators to fatigue or injury.
“TARA enables you to downsize and replace larger diesel-powered vehicles with a fleet of autonomous electric Volvo TA15s capable of running 24/7,” reads the official TARA release. “This not only helps you cut emissions and increase productivity, it will also help you rightsize your machinery and optimize your hauling routes.”
And that brings us to the real topic at hand: sustainability.
Electrek’s Take
Volvo SD110 single drum roller, via Volvo CE.
As we’ve often discussed on The Heavy Equipment Podcast, there are two types of sustainability, and both are important. The first is the “classic” version of sustainability, in that our choices need to sustain the planet and environment we live in. The second is sustainability of the business – the ability to keep doing business in a way that ensures the survival of the business, itself.
Looking at the conventional Volvo SD110 conventional roller, above, you can see the incredible amount of materials – of steel, rubber, plastic, glass, etc. – that simply isn’t needed to produce the CX01 roller we started this article with.
All that added mass has a massive hidden carbon cost. The cost of getting those materials out of the ground, the need for bigger, heavier roads to support the weight of the machine, and the bigger, burlier trucks and trailers needed to transport it. Heck, even the operator’s commute to and from the job site adds to the carbon cost of the SD110, over and above the harmful emissions from its diesel engine’s exhaust stack.
The CX01? It’s objectively more sustainable than the SD110 roller in every way, and does pretty much the same job.
Following successful inbound implementations in the Pacific Northwest, North Carolina, and Mexico, Daimler Trucks North America (DTNA) is expanding the reach of its electric semi fleet into Arizona with long-time associate JB Hunt.
JB Hunt will add the new Freightliner eCascadia electric semi to its Arizona fleet immediately, and put it to work delivering aftermarket truck parts from DTNA’s parts distribution center (PDC) in Phoenix to multiple DTNA dealers along a dedicated route.
The electric Freightliner truck is expected to cover approximately 100 miles in a given day before heading “home” to a Detroit eFill charger installed at Daimler’s Phoenix facility.
“This solution with DTNA is a great example of our commitment to supporting customers’ efforts to reduce their carbon footprint and work towards energy transition,” explains Greer Woodruff, executive vice president of safety, sustainability and maintenance at JB Hunt. “JB Hunt owns and operates several eCascadias on behalf of customers, and our drivers have really enjoyed their in-cab experience. As customer interest continues to grow, we are here to enable their pursuit for a more sustainable supply chain in the most economic means possible.”
Daimler is analyzing future expansion opportunities throughout its internal parts distribution and logistics with an eye on electrifing additional routes and further reducing the carbon footprint of its logistics operations.