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GM Ventures has invested $10 million in materials science company Forge Nano, which makes Atomic Armor, an innovative EV battery technology.

GM and Forge Nano

Capital investment into Forge Nano now exceeds $100 million; GM joins Volkswagen, LG, Hanwha, and Mitsui Kinzoku as shareholders.

GM and Forge Nano have also signed a strategic partnership agreement to use Forge Nano’s proprietary Atomic Layer Deposition (ALD) technology, Atomic Armor, to develop thin-film coatings to enhance GM’s cathode active materials. Forge Nano will build prototype lithium-ion battery cells at its Colorado headquarters to improve GM’s EV battery performance and lifespan.

Atomic Armor is a surface coating that, when applied to an EV battery, prevents corrosion, strengthens properties, and improves performance. It results in a 20% increase in range and gives the EV battery the ability to fast charge in 10 minutes.

Forge Nano says it plans to use the money to continue to expand its battery material coating business, which includes in-house active material coating services, external equipment sales, and production of Atomic Armor-powered battery cells. It will also expand its footprint in semiconductors.

Forge Battery

Forge Battery is Forge Nano’s manufacturing business, which I visited at the end of September on a press trip arranged by the Economic Development Partnership of North Carolina to the state’s Battery Belt.

Forge Battery is currently fitting out a 277,000-square-foot space (pictured above) that it’s leased in Morrisville, North Carolina, where it will manufacture ALD-enabled, high-performance (307 Wh/kg) NMC/Si-G 21700 Li-ion cells. (Forge Battery also has a newly constructed gigafactory in Raleigh, where it’s begun to produce and ship 300 Wh/kg Atomic Armor-powered lithium-ion prototype cells.)

Forge Battery told us its target market includes heavy trucking, offroad vehicles, motorcycles, and defense.

The Morrisville site will have a 1 GWh per year production capability underway in 2026 and will grow to 3 GWh per year by 2029 once it gets the power it needs from utility Duke Energy. Forge Battery’s supply chain will initially be 90% US-sourced, with the goal of a 100% US supply chain by project completion. (The 10% isn’t yet made in the US; that’s sourced from South Korea.)

The US Department of Energy recently awarded Forge Battery $100 million as part of the Bipartisan Infrastructure Law, and it will use that money to expand its production capacity to 3 GWh/year. When we visited the vast space, which will be made even larger with the new funding, preparations were underway for a press conference the next day where Governor Roy Cooper (D-NC) and US Department of Energy Secretary Jennifer Granholm were going to announce the funding officially.

That event had to be canceled due to Hurricane Helene’s impending arrival. We all left early, and at the time, none of us knew how devastating the damage would be to the western part of the state.

Read more: Forge Battery says its 21700 EV batteries fast charge in 10 minutes

Electrek’s Take

When people ask what the Biden administration has been up to over the last few years, Forge Battery is a great example of the mind-blowing domestic clean energy and EV growth the federal government (and the state of North Carolina) is supporting. It’s mind-boggling to think that all of this has happened in just a few short years. Good policy gets real-world results, and it was great to see it in person.

Forge Nano and Forge Battery are creating better-performing EV batteries. These should encourage more people to adopt EVs. They’re also creating direct and indirect jobs in North Carolina and elsewhere. And most importantly, the product they build encourages people to stop burning fossil fuels that warm the earth with emissions and create ever more intense hurricanes like Helene that devastate communities and lives.

If you are in a position to help, the state’s North Carolina Disaster Relief Fund is accepting donations to support the communities most impacted.

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Illinois awards $18.4M in restored NEVI funds to build EV charging stations

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Illinois awards .4M in restored NEVI funds to build EV charging stations

Illinois is expanding its EV charging network with $18.4 million in federal grants that were restored after being unlawfully frozen by the Trump administration. The grants come from the second round of the National Electric Vehicle Infrastructure (NEVI) program, which supports Illinois’s goal of registering 1 million EVs by 2030.

Governor JB Pritzker, Attorney General Kwame Raoul, and the Illinois Department of Transportation (IDOT) announced Wednesday that the money will fund 25 new fast charging stations along interstate corridors.

Each new station will include at least four DC fast charging ports, which can top up an EV from empty in under 30 minutes. In total, the projects will add 167 new charging ports across the state.

Illinois is slated to receive $148 million in NEVI funds through the federal Infrastructure Investment and Jobs Act. Last year, the first round of awards sent $25.3 million to 37 charging station projects. With this new round, IDOT has awarded $43.8 million so far, covering 62 projects and 349 charging ports.

Pritzker said, “I’m thankful for the quick action of our attorney general in the fight to restore these funds that President Trump was unlawfully withholding. With these resources rightfully coming back to Illinois, I look forward to taking another step forward in our continued efforts to expand EV infrastructure and boost local economies across Illinois.”

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In May, Illinois Attorney General Kwame Raoul joined 16 other attorneys general in suing the Federal Highway Administration for withholding the remainder of the appropriated funds. A judge in June ordered the administration to release funding appropriated to Illinois and 13 other states. Raoul said, “I am pleased that our coalition’s work has resulted in this money finally reaching Illinois, which ultimately boosts our state’s economy.”

Illinois EPA Director James Jennings noted that these NEVI-funded stations will complement the more than 450 charging stations already supported by the state. “Together, state agencies are working to offer EV drivers multiple charging options at numerous locations, ensuring accessible and convenient travel throughout Illinois.”

The 25 projects selected were chosen through a competitive process last fall. IDOT says the next round of NEVI funding applications will open in late 2025.

Read more: The biggest solar farm east of the Mississippi is now powering Chicago


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Is Rivian mulling the idea of offering customers a purple exterior?

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Is Rivian mulling the idea of offering customers a purple exterior?

A Rivian owner and EV enthusiast recently shared images of a purple R1S Quad out in public with manufacturer plates. Could it be a new exterior color Rivian will offer customers, or is this just a rare shade applied to a one-off test vehicle? Regardless of its future, a purple Rivian is already garnering plenty of comments from the online community.

  • Purple Rivian
  • Purple Rivian

Rivian owner shares images of a purple R1S Quad

Hilbert (@Hilbe) shared the three images above on X, with the caption, “What do you think Rivian will name this color? Wrong answers only.” The answers are funny, and many are precisely what you probably imagined.

If you immediately thought Grimace from McDonald’s lore, so did I and several commenters to Hilbert’s post. Upon doing some digging, I found that images of this exact purple Rivian were actually leaked eight months ago, making their way through the Rivian community on Reddit. See below:

As you can see from the second image above, this Quad Motor R1S is donning manufacturer plates, meaning this isn’t a custom paint job from a personal owner, but a bona fide model still owned and operated by Rivian.

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Furthermore, those plates are the same in multiple sightings, hinting that there is currently only one purple Rivian R1S Quad out in the world (at least on public roads).

Whether this is just a unique color the paint shop experimented with on a one-of-a-kind test vehicle or could become an actual option in the Gear Shop remains unclear at this time, although we did reach out to a representative for Rivian for more details and received an expected response:

We have nothing to add. As you know, we don’t comment on any speculation.

They didn’t say that purple was off the table (or the configurator!)

Rivian’s R1S and R1T configurator could use purple or any other unique exterior color options, as its boldest currently available option is “Rivian Blue.” Be sure to let us know what you think about a purple Rivian in the comments, much like X users did for Chris Hilbert, of which I read through all 130+ and have a few to highlight below.

I will stick to the PG responses and leave out anything related to an eggplant emoji and how that may have anything to do with any fictional purple characters (you sick puppies). Here we go:

  • “Gross Purple”
  • “Barney”
  • “Purple Rain”
  • “Plum Crazy”
  • “Thanos Purple”
  • “Violet Beauregarde”
  • “Purivian”
  • “Electric Eggplant”
  • “Grape Ape”
  • “Amethyst Twilight”
  • “Afternoon Purple IV”
  • “Grape Escape”
  • and last but not least… “Poiple.”

What would you call this shade? Should Rivian bring purple to the Gear Shop configurator? Let us know in the comments below. As a Rivian owner, I highly recommend doing a test drive to see what this brand is about. Afterward, email me and let me know what you thought of your ride. I’m interested to hear about it!

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EVs and batteries fuel the US VPP boom, hitting 37.5 GW in 2025

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EVs and batteries fuel the US VPP boom, hitting 37.5 GW in 2025

The US virtual power plant (VPP) market is growing fast, with 37.5 gigawatts of behind-the-meter flexible capacity now online, according to a new Wood Mackenzie report. VPPs connect small energy systems and smart devices into a single network managed by an energy company or utility. That can include residential solar panels, battery storage, EVs, and smart thermostats. When the grid needs help during peak demand or emergencies, they can be tapped – and you get paid for participating.

Wood Mackenzie’s “2025 North America Virtual Power Plant Market” report shows that the market is expanding more broadly than deeply. The number of company deployments, unique buyers (offtakers), and market and utility programs each grew by more than 33% in the past year. But total capacity grew at a slower pace – just under 14%. “Utility program caps, capacity accreditation reforms, and market barriers have prevented capacity from growing as fast as market activity,” said Ben Hertz-Shargel, global head of grid edge at Wood Mackenzie.

Residential VPP customers are gaining ground

Residential customers are making a bigger dent in wholesale market capacity, increasing their share to 10.2% from 8.8% in 2024. But small customers still face roadblocks, mainly due to limits on data access for enrollment and market settlement.

Battery storage and EVs are also playing a bigger role. Deployments that include batteries or EVs now account for 61% as many as those that include smart thermostats, which have long dominated VPP programs.

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Leading states and markets

California, Texas, New York, and Massachusetts are leading the pack, making up 37% of all VPP deployments. In wholesale markets, PJM (which manages the electric grid for 13 states and DC) and ERCOT (the Texas grid), both home to massive data center commitments, also have the highest disclosed VPP offtake capacity. “While data centers are the source of new load, there’s an enormous opportunity to tap VPPs as the new source of grid flexibility,” Hertz-Shargel said.

Offtake growth and new business models

The top 25 VPP offtakers each procured more than 100 megawatts this year. Over half of all offtakers expanded their deployments by at least 30% compared to last year. That’s fueling the rise of a new “independent distributed power producer” model, where companies aim to use grid service revenue and energy arbitrage to finance third-party-owned storage for electricity retailers.

Policy pushback

Not everyone is on board with how utilities are approaching distributed energy resources (DERs). Many VPP aggregators and software providers oppose utilities putting DERs into their rate base under the Distributed Capacity Procurement model.* “This model is seen as limiting access of private capital and aggregators from the DER market, rather than leveraging customer and third-party-owned resources,” Hertz-Shargel explained. He added that most wholesale market experts believe FERC Order 2222 was a missed opportunity and won’t significantly improve market access.

*I really like this model, personally. I leased two Tesla Powerwalls under Green Mountain Power’s Lease Energy Storage program in Vermont for $55 a month, and it’s an excellent VPP program that’s grown much more rapidly than other models, such as bring-your-own batteries.

Read more: California’s grid gets a record power assist from a 100k home battery fleet


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Your personalized solar quotes are easy to compare online and you’ll get access to unbiased Energy Advisors to help you every step of the way. Get started here.

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