Toyota’s $14 billion US battery plant is now up and running. The mega site spans 1,850 acres, or about 121 football fields, but Toyota is saying it will be even bigger.
Toyota’s new US battery plant is set for an expansion
The first batteries rolled off the production line at Toyota’s new battery plant in Liberty, North Carolina, last Wednesday, marking a “pivotal moment” in the automaker’s nearly 70-year history in the US.
Toyota’s new plant houses 14 battery production lines, which will be used to power battery electric vehicles (BEVs), hybrids (HEVs), and plug-in hybrids (PHEVs).
At full capacity, the battery plant can produce 30 GWh per year. The plant is phasing in batteries imported from Japan through a joint venture with LG Electronics, which will power the Camry HEV, Corolla Cross HEV, and RAV4 HEV. It also ships hybrid battery modules to its Kentucky assembly plant and to another plant in Alabama, which it co-owns with Mazda.
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Toyota’s battery plant is already massive, spanning about 121 football fields, but company executives are saying it will likely be even bigger than expected.
2026 Toyota RAV4 PHEV (Source: Toyota)
“Our plans are to go 70% electrified by 2030. So obviously that could fuel additional expansion here at the plant,” David Christ, head of the Toyota brand in North America, said during a media briefing on Wednesday (via Triad Business Journal) following a tour of the facility.
Building on its commitment, Toyota announced an additional $10 billion investment over the next five years in electrified mobility.
Toyota US battery plant (Source: Toyota)
Toyota didn’t say exactly how it plans to invest the $10 billion, but the new battery plant is likely to see some of it. The battery modules that Toyota produces at the plant vary from hybrid to EV, but the cells are the same, enabling it to adjust based on demand.
It can also adapt to different battery types, which could possibly include solid-state batteries, according to Toyota’s plant president, Don Stewart.
2026 Toyota C-HR electric SUV (Source: Toyota)
Toyota, which has been one of the biggest laggards in the shift to all-electric vehicles, will continue pushing hybrids as it aims to overcome the new US tariffs.
The plant can supply batteries for around 600,000 hybrid vehicles a year while Toyota builds capacity for another 74,000 PHEVs and 45,000 EVs, including its first three-row electric SUV.
Starting next year, Toyota’s best-selling vehicle, the RAV4, will be sold exclusively as a hybrid. Toyota is also launching several new BEVs, including the C-HR and BZ Woodlands electric SUVs, as well as the 2026 electric Lexus ES.
Electrek’s Take
It’s not a surprise to see Toyota standing by hybrids at this point. What will be interesting is to see how Toyota’s new electric vehicles sell.
After solving many of the issues with its first EV, the bZ4X, will Toyota’s upcoming models sell? Several EVs, like the Hyundai IONIQ 5 and Chevy Equinox EV, have proven that an affordable electric car with enough range and features will sell.
With longer driving ranges, faster charging, and an improved interior and exterior design, Toyota’s upcoming electric vehicles are already a significant upgrade over the outgoing bZ4X. If Toyota sees EV sales improve, we could see production plans at the facility shift once again.
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Wisconsin is getting another boost in DC fast charging thanks to $14 million in recovered federal grants for 26 sites statewide. The funding comes through the National Electric Vehicle Infrastructure (NEVI) program, part of President Joe Biden’s Bipartisan Infrastructure Law.
The award follows a legal battle earlier this year, when Governor Tony Evers (D-WI) joined other states in a lawsuit to force the Trump Administration to release over $60 million that Wisconsin was owed from the NEVI Formula Program. A federal judge blocked the Trump administration’s illegal attempt to obstruct the NEVI program in June, clearing the way for planned NEVI EV charging projects to continue.
This round of sites fills in EV charging station coverage gaps following the initial awards announced in May 2024. Round one granted $22.4 million for 52 projects; 11 of those chargers are already online, and another 16 have been cleared for construction.
Across both award rounds, the Wisconsin Department of Transportation (WisDOT) has now allocated more than $36.4 million toward 78 total projects. The first NEVI-backed fast charging stations opened earlier this year at Kwik Trip stores in Ashland, Menomonie, and Chippewa Falls.
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The 26 new charging stations will be built along Wisconsin’s Alternative Fuel Corridor and sited at convenience stores, restaurants, hotels, grocery stores, and other travel stops. They’ll service the more than 37,000 EV drivers registered in the state, as well as road‑trippers and visitors, and will have a minimum of 150 kW per port.
Round two awardees include Tesla, Kwik Trip, and Universal EV. A full list of the 26 fast charging locations can be found here.
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Tesla reported three more crashes involving its Robotaxis in Austin, Texas – now bringing the total to 7 incidents despite low mileage and in-car supervisors preventing more accidents.
Since the launch of the ‘Robotaxi’ service in Austin, Texas, where Tesla moved the supervisor from the driver’s seat to the passenger seat, it now has to report crashes to NHTSA.
The automaker reported one more Robotaxi crash last month, and this one was interesting because it coincided with Tesla announcing that the Robotaxi fleet had traveled 250,000 miles from its launch in late June to early November.
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It revealed Tesla’s current Robotaxi crash rate, which is about 2x higher than Waymo’s, despite in-car supervisors that prevent an unknown number of crashes.
Now, Tesla has reported to NHTSA three more incidents that happened with the Robotaxi fleet in Austin in September:
Report ID
Incident Date
IncidentTime(24:00)
City State
CrashWith
Highest Injury
Severity
Alleged SV
Pre-Crash Movement
CPPre-CrashMovement
Narrative
13781-1178
7 SEP-2025
13:08
Austin TX
Animal
No Injured
Reported
Stopped
NM Crossing Roadway
[REDACTED, MAY CONTAIN CONFIDENTIAL BUSINESS INFORMATION]
13781-1178
6 SEP-2025
03:43
Austin TX
Non-Motorist: Cyclist
Property Damage.
No Injured
Reported
Stopped
Moving Alongside Roadway
[REDACTED, MAY CONTAIN CONFIDENTIAL BUSINESS INFORMATION]
13781-1178
4 SEP-2025
20:42
Austin TX
Passenger Car
Property Damage.
No Injured
Reported
Proceeding Straight
Backing
[REDACTED, MAY CONTAIN CONFIDENTIAL BUSINESS INFORMATION]
13781-1168
7 SEP-2025
01:25
Austin TX
Other Fixed Object
Property Damage.
No Injured
Reported
Making Left Turn
NaN
[REDACTED, MAY CONTAIN CONFIDENTIAL BUSINESS INFORMATION]
13781-1150
7 JUL-2025
03:45
Austin TX
SUV
Property Damage.
No Injured
Reported
Stopped
Proceeding Straight
[REDACTED, MAY CONTAIN CONFIDENTIAL BUSINESS INFORMATION]
13781-1145
9 JUL-2025
12:20
Austin TX
Other Fixed Object
Minor
W/O Hospit
alization
Other, see Narrative
NaN
[REDACTED, MAY CONTAIN CONFIDENTIAL BUSINESS INFORMATION]
13781-1137
5 JUL-2025
15:15
Austin TX
SUV
Property Damage.
No Injured
Reported
Making Right Turn
Making Right Turn
[REDACTED, MAY CONTAIN CONFIDENTIAL BUSINESS INFORMATION]
Unlike other companies reporting to NHTSA, Tesla abuses the right to redact data reported through the system. The automaker redacts the “narrative” for each reported crash, preventing the public from knowing how the crashes happened and who is responsible.
Based on the limited information in Tesla’s reports, we know that one of the new crashes involved a Robotaxi driving into a car backing up, another involved a cyclist, and the last one involved an unknown animal.
Electrek’s Take
My favorite thing about reporting on those is the messages from Tesla fans who say: You don’t know how many of those Robotaxi are responsible for?
It’s funny because I agree, but whose fault is that? Tesla could do like every other company and report the narratives.
Waymo does, and it’s clear that it isn’t responsible for many of the crashes they are involved in. I am sure that’s the case with some of those Tesla Robotaxi crashes.
However, Waymo has hundreds of millions of rider-only autonomous miles, and Tesla has a few hundred thousand, all with a supervisor on board, a finger on a killswitch, ready to prevent further crashes. Who knows how many more crashes Tesla would have had without them?
I expect a few because humans generally have a crash, whether they are at fault or not, every 700,000 miles. Tesla has 7 in probably ~300,000 miles, which should be worrying to anyone, whether the Robotaxis were responsible or not.
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Hyundai is bringing “something big” to the LA Auto Show this week, and the teaser points to a slick new off-road electric SUV. Here’s our first look.
What is this off-road Hyundai SUV?
The LA Auto Show is just days away, and Hyundai is gearing up to steal the spotlight once again. Last year, it was the IONIQ 9, Hyundai’s first three-row electric SUV. What will it be this year?
Hyundai gave us a sneak peek of a new “extreme off-road show vehicle,” the Crater Concept, ahead of its upcoming debut.
Although details are still pretty slim at this point, the sketch shows a high-riding, rugged SUV, clearly designed for off-roading with massive tires and aggressive wheel arches.
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Hyundai didn’t say what powertrain the off-road SUV will use, but given the closed-off grille and no visible tailpipes, all signs point to it being electric in some way. It could be a battery-electric (EV) or even a fuel-cell-electric vehicle (FCEV).
Hyundai Crater off-road SUV concept (Source: Hyundai)
The Crater Concept looks a bit like the new Nexo, Hyundai’s dedicated hydrogen fuel cell vehicle. The updated Nexo introduces Hyundai’s new “Art of Steel” design language, which was first shown on the Concept THREE electric hot hatch in September.
Hyundai said the design theme “combines resilience with artistic form,” which exudes strength and sophistication.
Hyundai Crater off-road SUV concept (Source: Hyundai)
The dour dot lamps on the Crater Concept look about the same as Hyundai’s new “HTWO” lamps, exclusive to its FCEVs.
Hyundai said the Crater Concept has been “crafted to amplify the same spirit and robustness found in Hyundai’s XRT production vehicles,” like the IONIQ 5 XRT, Santa Cruz XRT, and new Pallisade XRT Pro.
Hyundai Crater off-road SUV concept (Source: Hyundai)
The design team at Hyundai Design North America also introduced its new design and ideation studio on Monday, codenamed “The Sandbox” internally.
Hyundai’s new creative hub is exclusively dedicated to creating new outdoor adventure vehicles and rugged Xtreme Rugged Terrain (XRT) gear.
Will the Nexo be next? It sure looks like it. Hyundai will reveal the Crater Concept during a livestream press conference at the LA Auto Show on November 20 at 9:45 am PT. Check back for updates.
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