Caterpillar turned the heads of CES attendees with a monstrous, all-electric underground mining loader – but the real game-changer wasn’t the big mining rig, or even the electric excavator. Instead, it was Cat’s cutting-edge energy management systems to keep electric equipment charged up and ready to work.
“We are thrilled to return to CES to showcase our advancements in energy solutions. This event is renowned as the proving ground for breakthrough technologies and global innovators, making it the ideal place for us to demonstrate our leadership in power systems and integrated service solutions, which help our customers in the energy transition,” said Rod Shurman, senior vice president of Caterpillar’s Electrification + Energy Solutions Division.
To that end, Caterpillar showcased a number of on-site generators capable of generating electric power to store in its battery energy storage system (BESS). Caterpillar says its BESS is designed for rapid plug-and-play installation and integration, compatible with any combination of diesel, natural gas, or renewable energy sources.
Granted, fuel-agnostic energy storage is something most BESS products are capable of – but the concept of using on-site batteries for EV charging is still new enough that it might still be news to Cat’s customers. In fairness, Cat’s big BESS offers a comprehensive array of charging ports, making it compatible with almost any EV, charging it in about 20-40 minutes.
Caterpillar also showcased several smaller DC chargers designed to be compact enough for a single worker to wheel up to a piece of electric equipment and charge it with electrons in about three hours.
Speaking of electric equipment, Caterpillar also brought out an electric drive mini excavator fitted with a jackhammer implement meant to show fleet buyers that their legacy Cat accessories would still work once they made the transition to electric – but note: Cat’s excavator isn’t fully electric.
Cat 301.9 electric mini excavator
Unlike the fully-electric equipment concepts shown by Doosan Bobcat and HD Hyundai, which use electric actuators and gears to move their boom arms, the Cat 301.9 uses an electric motor to power its wheels and accessories, but still relies on conventional hydraulic oils to manipulate its arm – and that can be a problem in cold climates.
“The electric motors don’t make as much heat as the diesels,” explained “Greg,” one the Caterpillar SMEs on the ground at CES2024. “So it can take a long time to warm up the hydraulics.”
This might seem like a rookie mistake, but Greg clarified, “These are still really new. The first two or three I drove were converted diesel units. This is one of the first ones that was built electric from the start.”
To Caterpillar’s credit, sticking to hydraulic operation will make it easier for operators familiar with Cats to switch to electric. The fact that the hydraulic accessories fleet operators already own will work with the new electric 301.9 also helps lower the EV’s barrier to entry.
The 301.9 mini excavator was displayed alongside its 48 volt on-board battery pack, which offers a total capacity of 32 kWh and delivers 3 hours’ of continuous runtime – which is just enough to handle a full working shift above ground.
Below ground, you’ll want something a little bigger.
Cat R1700 XE LHD underground loader
The crown jewel of Caterpillar’s CES exhibit this year was the massive Cat R1700 XE LHD underground loader. The R1700 XE LHD offers a whopping 16.5-ton payload and a top speed just over 11 mph – a nightmare-fast speed in the tight confines of a dark underground mine, the loader’s natural habitat.
The good news is that you won’t have your lungs getting choked out by diesel fumes while you try to escape from the big Cat, because this is the only underground loader in the industry powered by onboard battery that can charge in less than 20 minutes when it’s hooked up to two of the big Cat MEC500 chargers we talked about at the beginning of this article.
This is the first of this type of Cat battery packs, which the company claims are a modular design that will power future electric equipment models, as well as with factory integrated telematics and a structure durable to endure the challenges of the job site.
Electrek’s Take
Caterpillar isn’t the only heavy equipment OEM hard at work developing a total job site solution to keep its new EVs charged up – but it did a fantastic job convincing people at CES that they were, and I wanted one of the bright blue CAT trucker caps badly enough not to say anything about it to their face.
That said, I got the chance to have Volvo Penta’s Darren Tasker as a guest on The Heavy Equipment Podcast to talk about Volvo Penta’s efforts to bring more sustainable, lower emission energy to remote job sites. Trust that other companies in the space, surely, are doing the same.
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National Grid Renewables has broken ground on its 100 MW Apple River Solar Project in Polk County, Wisconsin.
The Wisconsin solar farm, which will use US-made First Solar Series 6 Plus bifacial modules, will be constructed by The Boldt Company, creating 150 construction and service jobs. Apple River Solar will generate over $36 million in direct economic benefits over its first 20 years.
Once it comes online in late 2025, Apple River Solar will supply clean energy to Xcel Energy, which serves customers throughout the Upper Midwest. According to National Grid Renewables, the solar farm will generate enough energy to power around 26,000 homes annually. It will also offset about 129,900 metric tons of carbon dioxide emissions each year – equivalent to taking 30,900 cars off the road.
“We are excited to see this project begin as it underscores our dedication to delivering clean, reliable and affordable energy to our customers,” said Karl Hoesly, President, Xcel Energy-Wisconsin and Michigan. “This project is an important step in those goals while bringing significant economic benefits to Polk County and the local townships.”
Electrekreported in February that Xcel Energy, Minnesota’s largest utility, expects to cut more than 80% – and possibly up to 88% – of its emissions by 2030, putting it on track to hit Minnesota’s goal of net zero by 2040. It also says it’s on track to achieve its clean energy goals for all the Upper Midwest states it serves – Minnesota, Wisconsin, North Dakota, South Dakota, and Michigan.
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Tesla has announced that it will finally deliver 500 kW charging as it is about to install its long-awaited V4 Supercharger cabinets.
The rollout of Supercharger V4 has been a strange one, to say the least.
Tesla has been deploying the new charging stations for two years and calling them “Supercharger V4”, but it has only been deploying the charging stalls.
Supercharger stations are made of two main parts: the stalls, which are where the charging cable is located, and the cabinets, which are generally located further back and include all the power electronics.
For all these new “Supercharger V4”, Tesla was actually using Supercharger V3 cabinets. This has been limiting the power output of the charging stations to 250 kW – although
Today, Tesla officially announced its “V4 Cabinet”, which the automaker claims will enable of “delivering up to 500kW for cars and 1.2MW for Semi.”
Here are the main features of the V4 Cabinet as per Tesla:
Faster charging: Supports 400V-1000V vehicle architectures, including 30% faster charging for Cybertruck. S3XY vehicles enjoy 250kW charge rates they already experience on V3 Cabinet — charging up to 200 miles in 15 minutes.
Faster deployments: V4 Cabinet powers 8 posts, 2X the stalls per cabinet. Lower footprint and complexity = more sites coming online faster.
Next-generation hardware: Cutting-edge power electronics designed to be the most reliable on the planet, with 3X power density enabling higher throughput with lower costs.
Tesla reports that its first sites with the new V4 Cabinets are going into permitting now. The company expects its first sites to open next year.
We recently reported about Tesla’s new Oasis Supercharger project, which includes larger solar arrays and battery packs to operate the charging station mostly off-grid.
Early in the deployment of the Supercharger network, Tesla promised to add solar arrays and batteries to all Supercharger stations, and Musk even said that most stations would be able to operate off-grid.
While Tesla did add solar and batteries to a few stations, the vast majority of them don’t have their own power system or have only minimal solar canopies.
Back in 2016, I asked Musk about this, and he said that it would now happen as Tesla had the “pieces now in place” with Supercharger V3, Powerpack V2, and SolarCity:
It took about 8 years, but it sounds like the pieces are now getting actually in place with Supercharger V4, Megapacks, and this new Oasis project.
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Hyundai has a new secret weapon it’s about ready to unleash. To revamp the brand in China and counter BYD’s surge, Hyundai is launching a new AI-powered EV next year. The new model will be Hyundai’s first dedicated electric car for the world’s largest EV market.
With the help of Haomo, a Chinese autonomous startup, Hyundai will launch its first EV equipped with generative AI. It will also be its first model designed specifically for China.
A Hyundai Motor official said (via The Korea Herald) the company is “working to load the software” onto the new EV model, “which will be released in the Chinese market next year.” The spokesperson added, “The level of autonomous driving is somewhere between 2 and 2.5.”
In comparison, Tesla’s Autopilot is considered a level 2 advanced driver assistance system (ADAS) on the SAE scale (0 to 5), meaning it offers limited hands-free features.
With Autopilot, you still have to keep your eyes on the road and hands on the steering wheel, or the system will notify you and eventually disengage.
Haomo’s system, DriveGPT, unveiled last spring, takes inspiration from the OpenAI’s popular ChatGPT.
The system can continuously update in real-time to optimize decision-making by absorbing traffic data patterns. According to Haomo, DriveGPT is used in around 20 models as it looks to play a bigger role in China.
Hyundai hopes new AI-powered EV boosts sales in China
Electric vehicle sales continue surging in China. According to Rho Motion, China set another EV sales record last month with 1.2 million units sold, up 50% from October 2023.
Over 8.4 million EVs were sold in China in the first ten months of 2024, a notable 38% increase from last year.
BYD continues to dominate its home market. According to Autovista24, BYD accounted for 32.9% of all PHEV and EV (NEV) sales in China through September, with over half of the top 20 best-selling EV models.
Tesla was second with a 6.5% share of the market, but keep in mind these numbers only include plug-in models (PHEV).
Like most foreign automakers, Hyundai is struggling to keep up with the influx of low-cost electric models in China. Beijing Hyundai’s sales have been slipping since 2017. Through September, Korean automaker’s share of the Chinese market fell to just 1.2%.
According to local reports, Hyundai is partnering with other local tech companies like Thundersoft, a smart cockpit provider, and others in China to power up its next-gen EVs
With its first AI-powered EV launching next year, Hyundai hopes to turn things around in the region quickly. The new model will be one of five to launch in China through 2026.
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