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Nissan is preparing to begin production of the next-gen LEAF, which could happen as early as next March. Although work is already underway for the new EV, “a real challenge” awaits at Nissan’s Sunderland plant.

After ending production of the iconic LEAF electric car earlier this year, Nissan is preparing its Sunderland plant for a new electric era.

Although over 650,000 LEAF models have been sold globally, new competition has slowed sales. Nissan began building the LEAF at its Sunderland, UK plant in 2013, with over 280,000 built at the facility.

In November, Nissan announced a $3.8 billion (£3 billion) investment to upgrade the facility to build three new electric vehicles.

Nissan will build electric versions of some of its best-selling models, including the LEAF, Qashqai, and Juke. First up is the next-gen LEAF, which is expected to begin production trials in August.

With trials expected to run for six months, Nissan could begin next-gen LEAF production as early as March 2025. We could see Nissan’s electric car debut before the end of the year. However, that’s if everything goes smoothly.

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Nissan Chill-Out EV concept (Source: Nissan)

After significant investments, Nissan is committed to building EVs in the UK. However, it is “not without its handicaps,” according to Alan Johnson, vice president of the company’s regional manufacturing.

“It’s a real challenge,” Johnson told Autocar recently. He added that building EVs in the UK “can work,” but only if “all the stars align.”

“When it comes to competing against other countries, there are a fair number of handicaps in the UK.”

Johnson referred to the lack of “good solid policies” and difficulties in building a regional supply chain. According to Johnson, the biggest challenge is the cost of energy. “We pay sometimes twice what is paid in mainland Europe,” which can drastically reduce profits.

Nissan is preparing for next-gen LEAF production

To combat higher energy costs, Nissan is boosting renewable energy use at the plant. Around 20% of the factory’s energy use (roughly 250 MW a week) is generated from on-site wind and solar farms.

Nissan plans to reach 100% renewable energy use, but no timeline is set. The plant’s upgrade includes a new battery factory to supply the next-gen LEAF and another gigafactory not too far away.

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2024 Nissan LEAF (Source: Nissan)

Engineering manager Guy Reid told Autocar that this is the start of a new era at the plant. However, Reid added, “Significant changes are needed to open up a line that has been building ICE cars for over 30 years.”

Like other automakers have found, new tech and machinery are needed to move the heavy weight of EV batteries efficiently. In addition, the plant’s staff is being upskilled for EV production.

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Nissan Chil-Out EV concept (Source: Nissan)

“That creates its own challenges,” according to plant boss Adam Pennick. Nissan plans to expand its workforce significantly at the plant as it looks to ramp up output.

Nissan has said the next-gen LEAF is previewed in its Chill-Out concept. According to sources, it will be closer to a crossover coupe with a complete redesign. It will still remain smaller and sportier than the Qashqai and Juke.

Nissan-Ariya
Nissan Ariya electric SUV (Source: Nissan)

One source said its design was closer to that of Ariya, Nissan’s electric SUV. Another source described it as a “mini Ariya.” Meanwhile, Nissan told dealers it will feature a radical design upgrade and pack 25% more range to make it more competitive.

Electrek’s Take

With sales of the current LEAF model falling out of favor, it’s time for an upgrade. LEAF sales are down significantly in every major sales market over the past year as new EVs hit the market.

Meanwhile, Nissan’s Ariya is picking up the slack. Through March, Nissan Ariya sales reached 4,142 in the US and 4,050 in Europe. With the next-gen LEAF’s debut in sight and two electric SUVs to follow, Nissan expects the momentum to continue.

What do you guys think? Will Nissan’s new LEAF revive sales? Let us know your thoughts in the comments.

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Watch Kia’s new EV4 hatch carve up the Nurburgring, nearly on two wheels [Video]

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Watch Kia's new EV4 hatch carve up the Nurburgring, nearly on two wheels [Video]

Kia’s upcoming entry-level EV has finally made its way to the famous Nurburgring for testing. The EV4 hatch was spotted ripping across the track, nearly on two wheels at one point, as Kia preps for its big debut.

According to Kia, the EV4 is “an entirely new type of EV sedan. ” It was first unveiled last October during Kia’s first annual EV Day, alongside the EV3 and EV5 as part of its new low-cost lineup.

The EV5 launched in China last year, while the EV3 is already rolling out in Korea and Europe. Next up, we will finally see the production version of the EV4.

Although its four-door format suggests it’s a sedan, Kia said the EV4’s bold design is a symbol of the company’s innovation. Its low nose, long-tail silhouette, and added roof spoiler give it an almost racecar-like feel.

With its official debut approaching, Kia’s EV4 has been spotted out in the wild several times. Last week, it was caught testing in the US for the first time.

A hatchback model has also been spotted. It was first caught on European roads this summer and in the US earlier this month.

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Kia EV4 (back) showcased alongside EV9 (left) EV3 (middle), and EV5 (right) (Source: Kia)

Kia EV4 hatch takes on the Nurburgring as debut looms

After the EV4 was spotted racing across the Nurburgring for the first time, we are getting our best look yet at the upcoming Kia model.

The video from CarSpyMedia shows the EV4 hatch carving up sections of the track. Several times, you can see the EV4 is being pushed to the limits, nearly going up on two wheels.

Kia EV4 hatch testing at Nurburgring (Source: CarSpyMedia)

However, with a low center of gravity and likely added stabilization tech, the EV4 appears to handle it with ease. You can also see the difference between the sedan model and the hatchback, with the bulky backside.

As it takes on the track, it almost looks like the 576 hp EV6 GT, Kia’s fastest and most powerful car. At least for now.

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Kia EV4 sedan concept (Source: Kia)

Kia is expected to officially reveal the EV4 by the end of the year, with deliveries starting in 2025. Prices are expected to be in the $30,000 to $40,000 range. The hatchback model is likely aimed at Europe, but it could also find a market in the US as buyers drift toward more efficient options.

Ahead of the LA Auto Show later this week, Kia is teasing five new vehicles for the US, at least one being an EV. Will it be the EV4? EV3?

Source: CarSpyMedia

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Elon Musk hints at Tesla making bigger electric cars, but don’t hold your breath

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Elon Musk hints at Tesla making bigger electric cars, but don't hold your breath

Elon Musk is hinting at Tesla making bigger electric cars, but you shouldn’t hold your breath as it’s not the first time he said that.

In the last few hours, Musk responded to two fans on X, asking Tesla to build bigger vehicles to support larger families.

Musk often promotes the idea of having bigger families as he is afraid of declining populations due to low birth rates in some countries.

With the first one, the CEO responded with a simple “OK,” and with the other, he elaborated a bit more by referencing the recently unveiled Tesla Robovan and “some other things”:

Musk appears to be hinting at Tesla’s work on a bigger electric vehicle that has yet to be unveiled.

While interesting, it’s hard to give too much weight to the comment, considering Musk claimed that Tesla has been working on a higher passenger capacity vehicle for years.

A “high passenger-density urban transport” vehicle has been in Tesla’s official product roadmap since 2016 and has yet to be unveiled, unless you count the Robovan unveiled last month, but that’s completely attached to Tesla’s self-driving effort as the vehicle has no steering wheel or pedals.

As part of Tesla’s shift toward autonomous driving, the automaker has pulled back plans for several new electric vehicle programs in favor of those without any driver inputs, like Cybercab and Robotvan.

Musk has also discussed the possibility of Tesla making an electric van on several occasions in the last few years.

Tesla is expected to soon unveil two new vehicles to be launch next year, but those are based on the Model 3 and Model Y and therefore, they aren’t likely to be bigger vehicles.

Electrek’s Take

Like most things Elon says lately, it goes in my “I’ll believe it when I see it” folder.

That said, I think an electric van that can be configured for cargo, camper, or passenger, would make a ton of sense in Tesla’s vehicle lineup.

Of course, it’s harder to get the greenlight for a vehicle program like that if your CEO is perpetually convinced that the company is on the verge of achieving self-driving and making steering wheels obsolete.

I’m more of the opinion that Tesla should have played it more careful and continue working on growing its human-driveable EV lineup while working on self-driving.

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Penske Truck Leasing kicks off a US rooftop solar rollout in Illinois

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Penske Truck Leasing kicks off a US rooftop solar rollout in Illinois

Penske Truck Leasing is rolling out rooftop solar on its US truck leasing, rental, and maintenance buildings, starting in Illinois.

Penske Truck Leasing, which offers an electric truck fleet leasing program, wants to cut emissions and save energy, so it’s activated its first rooftop solar system at its new facility in Channahon, Illinois (pictured). The 200 kW system is expected to generate about 80% of the building’s energy needs, and the rest will be supplied by the local utility.

The next Penske Truck Leasing rooftop solar system to come online will be in Grand Rapids, Michigan, “in the coming months,” followed by another in Linden, New Jersey, in 2025. All three of these new buildings are part of Penske’s LEED building program, which is designed to reduce energy use and promote sustainability.

Seven of Penske’s existing facilities in California will also get solar retrofits. These locations, which include Fresno, Hayward, La Mirada, National City, Riverside, San Diego, and San Leandro, are expected to generate about 600 kW of renewable energy in total.

Penske has teamed up with Sunrock Distributed Generation under a power purchase agreement to make the California upgrades happen. The company is also working with ForeFront Power, based in San Francisco, as its lead consultant for the solar rollout.

On average, these solar-powered Penske facilities will generate around 1 million kWh of renewable energy each year, preventing about 442 metric tons of CO2 emissions annually. That’s equivalent to the amount of energy needed to power nearly 90 homes for a year.

Drew Cullen, senior vice president of fuels and facility services at Penske, highlighted the significance of this move, noting:

Our solar program is an important piece of our renewable energy strategy, and ForeFront Power continues to be an outstanding partner in helping us bring these projects to fruition.

These investments will allow us to directly generate our own renewable energy to power our locations and continue to support our customers with sustainable solutions.

Penske Truck Leasing, part of Penske Transportation Solutions, is headquartered in Reading, Pennsylvania, and operates over 437,000 vehicles across North America, with nearly 1,000 maintenance facilities and more than 2,500 rental locations. Its investment in solar power is a key part of its broader sustainability strategy to cut emissions and reduce reliance on traditional energy sources.

Read more: Penske and Hitachi just launched a big electric truck charging pilot


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