Russia is producing artillery shells around three times faster than Ukraine’s Western allies and for about a quarter of the cost
Russia is producing artillery shells around three times faster than Ukraine’s Western allies and for about a quarter of the cost, according to an analysis shared with Sky News.
The figures, produced by the management consulting firm Bain & Company, underline a major challenge faced by the Ukrainian armed forces as they rely on supplies of ammunition from the United States and Europe to battle Russia’s full-scale invasion.
The war has been described from the start as a “battle of fires” because of the volume of artillery rounds used.
It prompted the US, the UK and other European allies to seek to ramp up production in their respective factories, but their ability to manufacture artillery rounds still lags behind Russia’s despite a combined economic strength that far outmatches Moscow’s.
As a result, Ukrainian soldiers on the frontline say for every one round they fire against Russian positions, the invading troops can launch around five shells back.
Battling against the odds, the Ukrainians say they have become skilled at trying to make every round count.
“Often, with just one, two or three shells, we can completely destroy a target,” said Senior Lieutenant Kostiantin, an artillery battery commander with the 57th Brigade, which is fighting against a new Russian invasion into the Kharkiv region, in the northeast of Ukraine.
But the commander said Ukrainian troops still need more supplies.
“We have to keep holding the Russians back… and make every metre of land they try to take cost them hundreds of lives.”
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The research on artillery rounds by Bain & Company, which drew on publicly available information, found that Russian factories were forecast to manufacture or refurbish about 4.5 million artillery shells this year compared with a combined production of about 1.3 million rounds across European nations and the US.
On cost, it said the average production cost per 155 mm shell – the type produced by NATO countries – was about $4,000 (£3,160) per unit, though it varied significantly between countries. This is compared with a reported Russian production cost of around $1,000 (£790) per 152 mm shell that the Russian armed forces use.
Artillery is only one of many munition shortfalls faced by Ukraine.
Sky News visited a group of new recruits in the east of the country who were learning how to use an N-LAW anti-tank missile, first provided to the Ukrainian military by the UK.
They said a shortage of supplies means they just pretend to fire the weapon in training and would only use it for real when in battle – and only then there are any stocks.
“We have a lack of N-LAWs and we need more,” said a soldier with the callsign “Bolt”, who was giving the training to the new soldiers in a reconnaissance battalion of 5th Brigade.
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Asked whether he had a message for the factory workers in the UK who assembled the weapon, Bolt said: “We’d like to thank our Western partners for their help. But, if possible, we would be very grateful if they could provide more NATO munitions.”
The importance of producing weapons and ammunition is why many experts say factory production lines – rather than the frontline – could be where the war in Ukraine is won.
Sky News visited a factory in Belfast in April where the N-LAW missile is assembled by Thales, a global defence company. The weapon is designed by the Swedish firm Saab.
The assembly takes place inside a large hall containing a mixture of machines grinding metal and desks where delicate work takes place on tiny but vital components.
Working hours on the production line at the time were only four days a week from 7am until 4pm, though they were believed to be increasing.
Thales manufactures its own weapons here as well, including Starstreak, a short-range, surface-to-air missile that can take out aircraft, and the Lightweight Multirole Missile (LMM). Both of these systems are also used in Ukraine.
Philip McBride, the managing director of Thales Belfast, said N-LAW production capacity had doubled since the start of the year and there was scope to double it again.
Asked why the expansion only began then, when Russia’s full-scale war erupted in February 2022, he explained it was because of a number of factors.
Firstly, the UK Ministry of Defence supplies Ukraine with N-LAWs, rather than Thales directly. The missiles initially given to the Ukrainian military were those that the British armed forces already had in their own stockpiles.
“They’ve granted that and then they go through their own procurement process, agree what their actual requirement is in the UK… and once they’ve decided that, then they’ll place orders allowing us to ramp up,” Mr McBride said.
Another factor is that it can take up to two years to source the parts that are required for the N-LAW.
However, asked if production at the factory would have been expanded sooner had the Ministry of Defence put in orders earlier, the managing director said: “The earlier an order comes, the sooner we can ramp up production.”
A lot of work is going on at the plant to modernise the equipment and enable a further expansion of production lines.
The number of employees has also grown, with around 900 people now working at the site and at a second facility in Belfast, compared with just 500 a few years ago.
World
‘At least 798 killed’ at Gaza aid points – as medical charity warns acute malnutrition at all-time high
At least 798 people in Gaza have reportedly been killed while receiving aid in the past six weeks – while acute malnutrition is said to have reached an all-time high.
The UN human rights office said 615 of the deaths – between 27 May and 7 July – were “in the vicinity” of sites run by the controversial US and Israel-backed Gaza Humanitarian Foundation (GHF).
A further 183 people killed were “presumably on the route of aid convoys,” said Ravina Shamdasani, from the Office of the UN High Commissioner for Human Rights.
Its figures are based on a range of sources, including hospitals, cemeteries, and families in the Gaza Strip, as well as non-governmental organisations (NGOs), its partners on the ground, and Hamas-run health authorities.
Aid agency Project Hope said on Thursday that 10 children were among at least 15 people killed as they waited for its clinic in Deir al Balah to open.
Ten children were reportedly killed when Israel attacked near a clinic on Thursday. Pic: AP
The GHF has claimed the UN figures are “false and misleading” and has repeatedly denied any violence at or around its sites.
Meanwhile, Medecins Sans Frontieres (MSF) – also known as Doctors Without Borders – said two of its sites were seeing their worst-ever levels of severe malnutrition.
Cases at its Gaza City clinic are said to have tripled from 293 in May to 983 in early July.
“Over 700 pregnant or breastfeeding women and nearly 500 children are now receiving emergency nutritional care,” MSF said.
The humanitarian medical charity said food prices were at extreme levels, with sugar at $766 (£567) per kilo and flour $30 (£22) per kilo, and many families surviving on one meal of rice or lentils a day.
It’s a major concern for the estimated 55,000 pregnant women in Gaza, who risk miscarriage, stillbirth and malnourished infants because of the shortages.
The GHF began distributing food packages in Gaza at the end of May, after Israel eased its 11-week blockade of aid into the coastal territory.
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US aid contractors claim live ammo fired at Palestinians
It has four distribution centres, three of which are in the southern Gaza Strip.
The sites, kept off-limits to independent media, are guarded by private security contractors and located in zones where the Israeli military operates.
Palestinian witnesses say Israeli forces have repeatedly opened fire towards crowds of people going to receive aid.
The Israeli military says it has fired warning shots at people who have behaved in what it says is a suspicious manner.
It says its forces operate near the aid sites to stop supplies from falling into the hands of militants.
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Gaza situation ‘apocalyptic’, says UN expert
After the deaths of hundreds of Palestinians trying to reach the aid hubs, the United Nations has called the GHF’s aid model “inherently unsafe” and a violation of humanitarian impartiality standards.
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In response, a GHF spokesperson said: “The fact is the most deadly attacks on aid sites have been linked to UN convoys.”
The GHF says it has delivered more than 70 million meals to Gazans in five weeks and claims other humanitarian groups had “nearly all of their aid looted” by Hamas or criminal gangs.
At least 798 people in Gaza have been killed while receiving aid in six weeks, the UN human rights office has said.
A spokesperson for the Office of the United Nations High Commissioner for Human Rights said 615 of the killings were “in the vicinity” of sites run by the controversial US and Israel-backed Gaza Humanitarian Foundation (GHF).
A further 183 people killed were “presumably on the route of aid convoys,” Ravina Shamdasani told reporters in Geneva.
The office said its figures are based on numbers from a range of sources, including hospitals, cemeteries and families in the Gaza Strip, as well as NGOs, its partners on the ground and the Hamas-run health authorities.
The GHF has claimed the figures are “false and misleading”. It has repeatedly denied there has been any violence at or around its sites.
The organisation began distributing food packages in Gaza at the end of May, after Israel eased its 11-week blockade of aid into the enclave.
It has four distribution centres, three of which are in the southern Gaza Strip. The sites, kept off-limits to independent media, are guarded by private security contractors and located in zones where the Israeli military operates.
Palestinian witnesses say Israeli forces have repeatedly opened fire towards crowds of people going to receive aid.
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US aid contractors claim live ammo fired at Palestinians
The Israeli military says it has fired warning shots at people who have behaved in what they say is a suspicious manner.
It says its forces operate near the aid sites to stop supplies falling into the hands of militants.
Read more:
GHF aid distribution linked to increased deaths
Gaza situation ‘apocalyptic’, says UN expert
After the deaths of hundreds of Palestinians trying to reach the aid hubs, the United Nations has called the GHF’s aid model “inherently unsafe” and a violation of humanitarian impartiality standards.
Listen to The World with Richard Engel and Yalda Hakim every Wednesday
In response, a GHF spokesperson told the Reuters news agency: “The fact is the most deadly attacks on aid sites have been linked to UN convoys.”
The GHF says it has delivered more than 70 million meals to Gazans in five weeks and claims other humanitarian groups had “nearly all of their aid looted” by Hamas or criminal gangs.
Ten children and two women are among at least 15 killed in an airstrike near a Gaza health clinic, according to an aid organisation.
Project Hope said it happened this morning near Altayara Junction, in Deir al Balah, as patients waited for the clinic to open.
The organisation’s president called it a “blatant violation of international humanitarian law, and a stark reminder that no one and no place is safe in Gaza“.
“No child waiting for food and medicine should face the risk of being bombed,” added the group’s project manager, Dr Mithqal Abutaha.
“It was a horrific scene. People had to come seeking health and support, instead they faced death.”
Operations at the clinic – which provides a range of health and maternity services – have been suspended.
Some of the children were reportedly waiting to receive nutritional supplements, necessary due to the dire shortage of food being allowed into Gaza.
Israel‘s military is investigating and said it was targeting a militant who took part in the 7 October terror attack.
“The IDF [Israel Defence Force] regrets any harm to uninvolved individuals and operates to minimize harm as much as possible,” added.
The deaths come as an agreement over a 60-day truce hangs in the balance – with President Trump cautiously saying it could happen “this week, or next week”.
Elsewhere in Gaza, the Nasser Hospital reported another 21 deaths in airstrikes in Khan Younis and in the nearby coastal area of Muwasi.
It said three children and their mother were among the dead.
Israel said its troops have been dismantling more than 130 Hamas infrastructure sites in Khan Younis over the past week, including missile launch sites, weapons storage facilities and a 500m tunnel.
On Wednesday, a soldier was shot dead when militants burst out of a tunnel and tried to abduct him, the military added.
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Eighteen soldiers have been killed in the past three weeks – one of the deadliest periods for the Israeli army in months.
A 22-year-old Israeli man was also killed on Thursday by two attackers in a supermarket in the Israeli-occupied West Bank, said the Magen David Adom emergency service.
People on site reportedly shot and killed the attackers but information on their identity has so far not been released.
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Lack of food and water ‘lethal’ for Gaza children
Negotiations over a proposed 60-day ceasefire are ongoing and President Trump reportedly put “heavy” pressure on Israel’s leader, who visited the US this week.
A major sticking point is said to be the status of the Israel Defence Forces (IDF) inside Gaza during the 60-day ceasefire and beyond, should it last longer.
However, Sky News understands the Israeli government thinks the chances of a permanent truce are “questionable”.
Listen to The World with Richard Engel and Yalda Hakim every Wednesday
More than 57,000 Palestinians have been killed in the war – more than half are women and children, according to Gaza’s Hamas-controlled health ministry.
Its figure does not differentiate between civilians and fighters.
The war began in October 2023 after Hamas killed around 1,200 people in Israel and kidnapped 251 others.
Some of them remain In Gaza and are a crucial part of ceasefire negotiations, which also include a planned surge in humanitarian aid into the strip.
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