Connect with us

Published

on

As communities, cities, and states develop ambitious energy efficiency and decarbonization goals, energy storage is an increasingly critical component of our energy economy. Renewable energy sources like solar and wind are changing how we power our buildings, industries, and grid; however, they are intermittent ― we need continuous power even after the sun sets or the wind dies down. As such, energy storage is critical to ensuring continuous power and allows energy producers to take full advantage during times of overgeneration on sunny (or windy) days.

When it comes to short-duration energy storage, lithium-ion batteries are considered the front-runner, but batteries are not the whole story. Our buildings, businesses, industries, and grid need more storage, at lower cost, for longer durations, and at larger capacities than batteries can provide to displace fossil fuels for a sustainable future.

To meet this energy storage challenge, researchers at the National Renewable Energy Laboratory (NREL) are in the late stages of prototype testing a game-changing new thermal energy storage technology that uses inexpensive silica sand as a storage medium. Economic Long-Duration Electricity Storage by Using Low-Cost Thermal Energy Storage and High-Efficiency Power Cycle (ENDURING) is a reliable, cost-effective, and scalable solution that can be sited anywhere.

The ENDURING Mechanism: Storable, Electrically Heated Sand Delivers On-Demand Electricity

ENDURING uses electricity from surplus solar or wind to heat a thermal storage material — silica sand. Particles are fed through an array of electric resistive heating elements to heat them to 1,200°C (imagine pouring sand through a giant toaster). The heated particles are then gravity-fed into insulated concrete silos for thermal energy storage. The baseline system is designed for economical storage of up to a staggering 26,000 MWh of thermal energy. With modular design, storage capacity can be scaled up or down with relative ease.

Particle thermal energy storage systems can be constructed with existing infrastructure from retired coal and gas power plants. Image by Al Hicks and Besiki Kazaishvili, NREL

When energy is needed, the hot particles are gravity-fed through a heat exchanger, heating and pressurizing a working gas inside to drive the turbomachinery and spin generators that create electricity for the grid. The system discharges during periods of high electricity demand and when limited solar photovoltaic or wind power are available, such as early in the morning and evening, during dinner preparation, and when TVs are on. Once discharged, the spent, cold particles are once again fed into insulated silos for storage until conditions (and economics) are appropriate again for charging.

How Hot Sand in a Silo Is Revolutionizing Energy Decarbonization

ENDURING offers several advantages relative to other electricity storage technologies.

As a storage medium, abundant silica sand is stable and inexpensive at $30‒$50/ton, and has a limited ecological impact both in extraction and end of life. For comparison, lithium-ion batteries have an exceptional energy storage density ― important for certain sectors such as transportation, where weight matters ― but it comes at a high cost. Particle thermal energy storage is a less energy dense form of storage, but is very inexpensive ($2‒$4 per kWh of thermal energy at a 900°C charge-to-discharge temperature difference). The energy storage system is safe because inert silica sand is used as storage media, making it an ideal candidate for massive, long-duration energy storage.

ENDURING systems have no particular siting constraints and can be located anywhere in the country. These systems may also be constructed using existing infrastructure from retired coal- and gas-fired power plants.

ENDURING technology can support the expansion of renewable energy generation across our country. Building these cost-effective particle thermal energy storage systems around the United States could help utilities to continue using solar and wind without running the risk of destabilizing the grid or needing to curtail renewable energy generation. Particle thermal energy storage will also provide energy reserves so our communities can better navigate through extended weather events, whether a week-long cold front or a summer heat wave.

Multiple Potential Economical Use Cases Support Decarbonization by 2050

The Biden Administration seeks to achieve a carbon-free power sector by 2035 and a net zero emissions economy by 2050. Zhiwen Ma, principal investigator of the ENDURING project, sees an important role for particle thermal energy storage in achieving these goals. “While decarbonization of electricity has a clear path, decarbonization of the whole economy ― which includes things like building heat and industrial processes ― is more challenging because natural gas is very cheap, making it hard to displace,” he said. “Decarbonizing industrial processes and building heat is very tough.”

Converting renewable electricity into heat is one way to decarbonize these sectors. Ma sees an opportunity for particle thermal energy storage to play a role in cost-effectively supplanting natural gas. By using a heat pump, one unit of electricity is transformed into two to three units of heat, which can be stored in the particle thermal energy storage system and then later delivered to the end user (depending on the coefficient of performance of the heat pump or the use of an emerging pumped thermal energy storage technology). These technologies can be used for building and industry process heating to replace coal or natural gas.

In addition to providing grid storage and building heat, ENDURING offers a steady source of heat for industrial and chemical processes that are otherwise incompatible with the intermittency associated with solar and wind power.

According to NREL researcher Patrick Davenport, the economic environment, decarbonization goals, and technology have aligned for particle thermal energy storage. “Sand and concrete silos with refractory insulation are very inexpensive materials that can lead to low-cost energy storage,” he said. “Traditional four-hour storage technologies don’t scale well to the grid or city scale. Now that we are in need of large-scale energy storage, this technology makes a lot of sense.”

Early Achievements and ENDURING Promise

The ENDURING project is seeing promising progress and early interest. The team recently won the American Society of Mechanical Engineers Advanced Energy Systems Division and Solar Energy Division 2021 First-Place Best Paper Award and several U.S. Department of Energy technology funding awards. Patents on concentrating solar power integration have been awarded, and several more are being filed.

The ENDURING prototype heaters and heat exchangers are currently undergoing testing in high-temperature conditions. If the prototype tasks are successful this fall, Ma is confident that ENDURING technology will offer great potential to support renewable integration for future carbon-free energy supply.

Ma is not the only one who sees promise: NREL and clean-energy technology firm Babcock & Wilcox have an exclusive intellectual property option agreement to license the ENDURING particle thermal energy storage technology. Babcock & Wilcox are among several industry and academic research partners that contributed to the ENDURING project, including General Electric, Allied Mineral Products, Worley, Purdue University, and Colorado School of Mines.

Learn more about NREL thermal systems and concentrating solar power research.

Article courtesy of NREL.

 

Appreciate CleanTechnica’s originality? Consider becoming a CleanTechnica Member, Supporter, Technician, or Ambassador — or a patron on Patreon.

 

 


Advertisement



 


Have a tip for CleanTechnica, want to advertise, or want to suggest a guest for our CleanTech Talk podcast? Contact us here.

Continue Reading

Environment

Tesla jumped the gun, Nissan drivers will have to wait a bit for Supercharger access

Published

on

By

Tesla jumped the gun, Nissan drivers will have to wait a bit for Supercharger access

It sounds like Tesla jumped the gun when announcing that Nissan drivers now have access to the Supercharger network in North America.

They will have to wait a bit.

Yesterday, we reported that Tesla added Nissan to the list of automakers with EVs capable of using the Supercharger network in North America.

However, Tesla has since removed Nissan from its list of automakers with access and switched the Japanese automaker back to the “coming soon” list.

Nissan confirmed to Electrek that access is not currently available, but it will be available by the end of the year.

It sounds like a miscommunication on Tesla’s side. We hear that it should be coming soon.

Elon Musk fired Tesla’s entire charging team – seemingly to make an example of its then-head of charging, Rebecca Tinucci, who reportedly disagreed with Musk about making further layoffs following another layoff wave.

Instead of just firing her, Musk decided to fire the entire team and then sent an email to other Tesla managers using the charging team situation as a warning.

Tesla has since had to rehire several former members of its charging team to rebuild the department.

This is believed to have slowed down the opening of the Supercharger network to other automakers in North America. We were told that communications with Tesla’s charging team were difficult to non-existent for those automakers for weeks earlier this year.

As we have previously reported, the situation has definitely slowed down Tesla’s own deployment of Supercharger stations.

Nonetheless, the Supercharger network recently hit the milestone of 60,000 chargers worldwide.

FTC: We use income earning auto affiliate links. More.

Continue Reading

Environment

Northvolt files for bankruptcy, CEO quits

Published

on

By

Northvolt files for bankruptcy, CEO quits

Europe’s “green dream” Northvolt has filed for bankruptcy protection in the US after a rescue package failed to go through, leaving the battery maker with just one week’s worth of cash in the account. Cofounder and CEO Peter Carlsson, who spearheaded a costly expansion, has also quit.

The Swedish-owned battery maker filed for Chapter 11 in the Southern District of Texas, reports Bloomberg, with $5.8 billion debt. CEO Peter Carlsson, Telsa’s former chief products officer, stepped down from his role as CEO after the filing, but will remain onboard as advisor and director.

According to a statement, Northvolt said that its main factory will maintain business as usual during the reorganization, as the company now has a buffer from creditors, giving it time to restructure the balance sheet. However, the company said that this will not impact its business in Germany, and through the court process, Northvolt now has access to about $145 million in cash collateral. An additional $100 million in debtor-in-possession financing will be added to the pot via one of its customers, the report said.

In recent weeks, Northvolt has been in intense negotiations in the hope of securing a $300 million rescue package to give the company a bit more time to seek longer-term funding. But when that deal fell through, the battery maker was forced to seek protection from creditors via the Chapter 11 filing.  

The company still has a $7 billion project in place in Quebec – a new campus that is set to include a cell production plant, battery recycling, and cathode active-material production facilities –  and the bankruptcy won’t affect those plans, the company said on its website. “Northvolt Germany and Northvolt North America, subsidiaries of Northvolt AB with projects in Germany and Canada, are financed separately and will continue to operate as usual outside of the Chapter 11 process as key parts of Northvolt’s strategic positioning.”

The plant is expected to have capacity to produce 30 GWh of battery cell every year, with an expansion set to double that output, making it enough to power 1 million EVs. The Canadian government is putting $1.334 billion CND toward the project, with Quebec chipping in another $1.37 billion CND.

Northvolt has hit hard times in recent months, once thought of as Europe’s best shot to homegrown EVs and the makers of “the world’s greenest battery.” Enthusiasm mounted as the company opened the doors to its first plant in Sweden, in the small town of Skelleftea near the Arctic Circle, in 2021. Billions of dollars have been invested into the company, and Volvo, VW, and BMW rushed to place future orders.

All of this enthusiasm has been fueled by a vision to cut dependency on China by creating greener EV batteries using 100 percent recycled nickel, manganese, and cobalt. Plans were put in place to build factories in Gothenburg, in southern Sweden, and Poland, Germany, and Canada, all backed by huge government subsidies. Back in January, the company raised an additional $5 billion, firmly locking in its position as one of Europe’s best-funded startups and recipient of the largest-ever green loan in the EU.

But then things started going south, with Northvolt’s production problems and massive delays forcing BMW to cancel its €2 billion battery cell order with the company. This past May, Northvolt also announced that it pushing back its plans for an IPO until next year. The interim report that followed revealed the dire state of its finances and how far its production had fallen short of goals, with Carlsson admitting he had been “too aggressive” with the company’s expansion plan.

Since Northvolt has put in place a series of changes to reset the company’s course, including bringing onboard a new CFO, leaving the former CFO to focus solely on expansion plans. Plus the company started making cuts, including closing down its research center, Cuberg, in San Francisco and deprioritizing secondary businesses. At the end of September, Northvolt announced that it would cut 1,600 staff from three Swedish sites and about 20 percent of its international workforce.

Last month, Volvo started proceedings to take over their joint venture with Northvolt, while Volkswagen Group’s representative to Northvolt’s board stepped down this month. Sweden, for its part, is ruling out taking a stake to save its homegrown enterprise, Bloomberg reports. Carlsson had said last month that the company needs more than $900 million to permanently shore up its finances.

Photo credit: Northvolt


If you’re an electric vehicle owner, charge up your car at home with rooftop solar panels. To make sure you find a trusted, reliable solar installer near you that offers competitive pricing on solar, check out EnergySage, a free service that makes it easy for you to go solar. They have hundreds of pre-vetted solar installers competing for your business, ensuring you get high quality solutions and save 20-30% compared to going it alone. Plus, it’s free to use and you won’t get sales calls until you select an installer and share your phone number with them. 

Your personalized solar quotes are easy to compare online and you’ll get access to unbiased Energy Advisers to help you every step of the way. Get started here.

FTC: We use income earning auto affiliate links. More.

Continue Reading

Environment

YMX Logistics deploys 20 new Orange EV electric yard trucks

Published

on

By

YMX Logistics deploys 20 new Orange EV electric yard trucks

Leading yard operation 3PL YMX Logistics has announced plans to deploy fully twenty (20) of Orange EV’s fully electric Class 8 terminal trucks at a number of distribution and manufacturing sites across North America.

As the shipping and logistics industries increasingly move to embrace electrification, yard operations have proven to be an almost ideal use case for EVs, enabling companies like Orange EV, which specialize in yard hostlers or terminal tractors, to drive real, impactful change. To that end, companies like YMX are partnering with Orange EV.

“This relationship between YMX and Orange EV is a significant step forward in transforming yard operations across North America,” said Matt Yearling, CEO of YMX Logistics. “Besides the initial benefits of reduction in emissions and carbon footprint, our customers are also seeing improvements in the overall operational efficiency and seeking to expand. Our team members have also been sharing positive feedback about their new equipment and highlighting the positive impact on their health and day-to-day activities.”

This Orange looks good in blue

YMX Logistics electric yard trucks; by Orange EV.

One of the most interesting aspects of this story – beyond the Orange EV HUSK-e XP’s almost unbelievable 180,000 lb. GCWR spec. – is that this isn’t a story about California’s ports, which mandate EVs. Instead, YMX is truly deploying these trucks throughout the country, with at least four currently in Chicago (and more on the way).

“Our collaboration with YMX Logistics represents a powerful stride in delivering sustainable yard solutions at scale for enterprise customers,” explains Wayne Mathisen, CEO of Orange EV. “With rising demand for electric yard trucks, our joint efforts ensure that more companies can access the environmental, financial, and operational benefits of electrification … this is a win for the planet, the workforce, and the bottom line of these organizations.”

We interviewed Orange EV founder Kurt Neutgens on The Heavy Equipment Podcast a few months back, but if you’re not familiar with these purpose-built trucks, it’s worth a listen.

HEP-isode 26

SOURCE | IMAGES: YMX Logistics.

FTC: We use income earning auto affiliate links. More.

Continue Reading

Trending