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In the first part of this series, I projected and explained the plummeting hydrogen demand from petroleum refining and fertilizer, the biggest sources of demand today, through 2100. In the second part, I explored the flat demand segments, and the single source of significant demand increase I see for hydrogen in the next 20 years. In this final assessment, I look at the great but false hopes for a hydrogen economy: transportation, long-term storage, and heat.

Hydrogen demand through 2100 by author

Hydrogen demand through 2100, by author.

Transportation — 0 rising to 1 (one) million tons H2

This is one of the great hopes of the current fossil fuel industry, and a couple of car companies which have managed to capture their governments in Korea and Japan. However, there’s no significant place for hydrogen or synthetic fuels made from it in ground transportation. Electrification is simply too easy, prevalent, cheap, and effective. Hydrogen can’t compete outside of tiny niches like vintage vehicles. For short- and medium-haul aviation, and short- and medium-haul water freight shipping, the clear path is battery electric as well.

That only leaves long-haul shipping and long-haul aviation as areas where hydrogen might have a play. Mark Z. Jacobson and I discussed this on CleanTech Talk a year and a half ago. His perspective was that in order to get to a zero-carbon world, hydrogen would have to be used for long-haul shipping and aviation.

His perspective on shipping was that we needed to eliminate black carbon, with its 100-year global warming potential of 1,055–2,240. Subsequently, I spent a couple of hours talking with Hadi Akbari, a PhD of mechanical engineering who has spent the last several years of his fascinating career spanning two continents building scrubbers for heavy marine vessels. Just as particulates are scrubbed from coal plant emissions, they can be scrubbed from marine emissions, and so biofuels with their lower black carbon emissions will be fit for purpose in my opinion. (Note: this is my opinion after talking with Hadi and researching further, not Hadi’s expressed opinion.) Biofuels use nature to do most of the heavy lifting and have advanced substantially over the past decade. There is no value in using them in ground transportation, they no longer consume food sources and there is little real concern about them competing with agriculture, although there is a lot of expressed concern nonetheless.

On aviation, Jacobson rightly points out that we have to solve emissions, but it’s a hard problem, with CO2 emissions, nitrous oxide emissions (anything burned in our atmosphere combines the nitrogen and oxygen into nitrous oxides), and the water vapor which creates contrails. In discussion with Paul Martin, it’s clear that both hydrogen storage and fuel cells would have to be in the fuselage, leaving a lot less room for passengers and luggage or making the fuselage bigger with attendant efficiency losses, and creating a heavy burden of excess heat from the fuel cells that makes them deeply unlikely. In his perspective, hydrogen would be burned directly in jet engines in this model, and that wouldn’t eliminate nitrous oxides or water vapor hence contrails.

Once again, low-carbon biofuels are likely to be the solution here. Certified versions have existed since 2011, after all, while there are exactly zero certified hydrogen drive train planes in the world. And contrails require fairly minimal operational changes, as a regular CleanTechnica reader who holds my feet the fire pointed out (and thank you for doing so, Hazel). Those operational changes still have to be mandated for the airlines, but it’s not as significant a problem as I had originally assumed.

Biofuels are enhanced with some hydrogen in some cases, and there are always going to be edge cases where hydrogen persists, but my projection for all modes of transportation including biofuel use is still only an increase from effectively 0 tons today to a million tons a year by 2100.

Long-term storage — 0 rising to 1 (one) million tons

Hydrogen is also projected as a solution for the dunkelflaute, long dreary periods when there is little wind or sunshine. However, it only makes into the also-ran categories of my projections for grid storage, not into the three major technologies.

Projection of grid storage capacity through 2060 by major categories by author

Even there, it’s not going to be a big player in the also ran category, fighting for scraps with all the other contenders a long way back in the pack. Some of the reasons are the same as always. It’s ineffective, it’s inefficient and it will be vastly more expensive. But more than that, the need just isn’t there unless you assume a whole bunch of other solutions aren’t already occurring.

High-voltage direct current (HVDC) transmission has been around since the 1950s, but in 2012 they finally solved a major technical inhibitor to its wide scale use. Despite the presence of multiple grids on continents already sharing electricity with HVDC asynchronous connections between high-voltage alternative current (HVAC) synchronized grids, despite massive HVDC construction projects under way, planned and proposed, despite electricity already being transmitted long-distances today with much more lossy HVAC, many people seem to think that electricity won’t be transmitted from renewables between opposing ends of continents and even across continents.

Electricity already flows from Africa to Europe across the Bosphorus Strait. Expanding that with big HVDC pipes from solar installations and wind farms in northern Africa is trivial, just as getting more HVDC pipes to ease the logjam from North Sea offshore wind into the population centers of Europe is straightforward and being constructed.

Renewables are cheap to build, and just as with every other form of electrical generation except nuclear, will be overbuilt and run under capacity part of the year.

Demand management strategies vs V2g projection

Demand management strategies vs V2g projection by author

And the emergence of massive electrification increases the ability to do demand management at much larger scales.

The assumption of the need for long-term storage assumes narrow geographical boundaries, an archaic concept of energy independence in a world of global trade, and actively hostile neighbors. Liebreich and I have started this conversation online, with his opening salvo being a question of whether Japan would ever accept the proposed HVDC links with China, to which I respond now that China is already 20% of Japan’s annual trade, so why is electricity different?

Germany will likely be the one outlier in this space. They have underground salt deposits that they can turn into caverns, they have a weird love affair with hydrogen too, and dunkelflaute being a German word isn’t a coincidence. If anybody builds significant hydrogen storage, it will probably be them.

As a result, my projection for global demand for hydrogen for electricity storage rises from effectively zero tons today to a million tons in 2100. Someone will waste the money, but very few.

Heating — 0 tons rising to … 0 (zero) tons

And finally, heating, the beloved hope of natural gas utilities globally, all of whom are lobbying hard to convince governments to let them ship hydrogen into homes and buildings to replace natural gas, and to allow them to inject tiny amounts of hydrogen into existing natural gas lines to produce close to zero emissions reductions.

There are no certified hydrogen home furnaces or stoves today. The existing natural gas distribution network would have to be completely replaced to handle hydrogen. Current challenges with leaking natural gas would be multiplied vastly by leaking hydrogen due to the tiny size of the molecule. SGN in Scotland is trying to retrofit 300 homes in Fife with hydrogen appliances for free, one of the many efforts going on around the world by utilities whose life is rapidly ending.

No, what will happen is that all of that natural gas distribution infrastructure will be shoved into electrical minimills to create steel for useful things, and the world will convert to heat pumps and induction stoves.

My projection for global demand for hydrogen for heating is effectively zero tons today, and remaining at so far under a million tons through 2100 that it rounds down to zero.


And so, that’s the projection. It’s flawed, of course, but not fatally in my opinion. It’s my first iteration of the projection, and it’s withstood me writing 4,000 words over three articles explaining it, so there’s that. But as with my projections on grid storage and vehicle-to-grid, I offer it to create a useful discussion about what the world will become, and welcome challenges to it.

Hydrogen demand today is two-thirds for petroleum refining and fertilizer manufacturing. Both of those uses are going to drop precipitously in the coming decades. The one growth area, steel, will not replace them, in my opinion. Green hydrogen only has to replace the useful two-thirds of hydrogen demand seen today, and grow to 75% of 2021 demand by 2100 to fulfill all needs.

 

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Caterpillar is putting MASSIVE 240-ton electric haul truck to work in Vale mine

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Caterpillar is putting MASSIVE 240-ton electric haul truck to work in Vale mine

Mining company Vale is turning to Caterpillar to provide this massive, 240-ton battery-electric haul truck in a bid to slash carbon emissions at its mines by 2030.

Caterpillar and Vale have signed an agreement that will see the Brazilian mining company test severe-duty battery electric mining trucks like the 793 BEV (above), as well as V2G/V2x energy transfer systems and alcohol-powered trucks. The test will help Vale make better equipment choices as it works to achieve its goals of reducing direct and indirect carbon emissions 33% by 2030 and eliminating 100% of its net emissions by 2050.

If that sounds weird, consider that most cars and trucks in Brazil run on either pure ethyl alcohol/ethanol (E100) or “gasohol” (E25).

“We are developing a portfolio of options to decarbonize Vale’s operations, including electrification and the use of alternative fuels in the mines. The most viable solutions will be adopted,” explains Ludmila Nascimento, energy and decarbonization director Vale. “We believe that ethanol has great potential to contribute to the 2030 target because it is a fuel that has already been adopted on a large scale in Brazil, with an established supply network, and which requires an active partnership with manufacturers. We stand together to support them in this goal.”

Vale will test a 240-ton Cat 793 battery-electric haul truck at its operations in Minas Gerais, and put energy transfer solutions to a similar tests at Vale’s operations in Pará over the next two-three years. Caterpillar and Vale have also agreed to a joint study on the viability of a dual-fuel (ethanol/diesel) solution for existing ICE-powered assets.

Vale claims to be the world’s largest producer of iron ore and nickel, and says it’s committed to an investment of between $4 billion to $6 billion to meet its 2030 goal.

Cat 793 electric haul truck

During its debut in 2022, the Cat 793 haul truck was shown on a 4.3-mile test course at the company’s Tucson proving grounds. There, the 240-ton truck was able to achieve a top speed of over 37 mph (60 km/h) fully loaded. Further tests involved the loaded truck climbing a 10% grade for a full kilometer miles at 7.5 mph before unloading and turning around for the descent, using regenerative braking to put energy back into the battery on the way down.

Despite not giving out detailed specs, Caterpillar reps reported that the 793 still had enough charge in its batteries for to complete more testing cycles.

Electrek’s Take

Caterpillar-electric-mining-truck
Cat 793 EV at 2022 launch; via Caterpillar.

Electric equipment and mining to together like peanut butter and jelly. In confined spaces, the carbon emissions and ear-splitting noise of conventional mining equipment can create dangerous circumstances for miners and operators, and that can lead to injury or long-term disability that’s just going to exacerbate a mining operation’s ability to keep people working and minerals coming out of the ground.

By working with companies like Vale to prove that forward-looking electric equipment can do the job as well as well as (if not better than) their internal combustion counterparts, Caterpillar will go a long way towards converting the ICE faithful.

SOURCES | IMAGES: Caterpillar, Construction Equipment, and E&MJ.

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Argonne Nat’l Lab is spending big bucks to study BIG hydrogen vehicles

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Argonne Nat'l Lab is spending big bucks to study BIG hydrogen vehicles

Argonne National Laboratory is building a new research and development facility to independently test large-scale hydrogen fuel cell systems for heavy-duty and off-road applications with funding from the US Department of Energy.

The US Department of Energy (DOE) is hoping Argonne Nat’l Lab’s extensive fuel cell research experience, which dates back to 1996, will give it unique insights as it evaluates new polymer electrolyte membrane (PEM) fuel cell systems ranging from 150 to 600 kilowatts for use in industrial vehicle and stationary power generation applications.

The new Argonne test facility will help prove (or, it should be said, disprove) the validity of hydrogen as a viable fuel for transportation applications including heavy trucks, railroad locomotives, marine vessels, and heavy machines used in the agriculture, construction, and mining industries.

“The facility will serve as a national resource for analysis and testing of heavy-duty fuel cell systems for developers, technology integrators and end-users in heavy-duty transportation applications including [OTR] trucks, railroad locomotives, marine vessels, aircraft and vehicles used in the agriculture, construction and mining industries,” explains Ted Krause, laboratory relationship manager for Argonne’s hydrogen and fuel cell programs. “The testing infrastructure will help advance fuel cell performance and pave the way toward integrating the technology into all of these transportation applications.”

The Hydrogen and Fuel Cell Technologies Office (HFTO) of DOE’s Office of Energy Efficiency and Renewable Energy is dedicating about $4 million to help build the new Argonne facility, which is set to come online next fall.

Electrek’s Take

Medium-sized Hydrogen FC excavator concept; via Komatsu.

It’s going to be hard to convince me that the concentrated push for a technology as inefficient as hydrogen fuel cells has more to do with any real consumer or climate benefit than it does keeping the throngs of people it will take to manufacture, capture, transport, store, house, and effectively dispense hydrogen gainfully employed through the next election cycle.

As such, while case studies like the hydrogen combustion-powered heavy trucks that have been trialed at Anglo American’s Mogalakwena mine since 2021 (at top) and fuel cell-powered concepts like Komatsu’s medium-sized excavator (above) have proven that hydrogen as a fuel can definitely work on a job site level while producing far fewer harmful emissions than diesel, I think swappable batteries like the ones being shown off by Moog Construction and Firstgreen have a far brighter future.

Speaking of Moog, we talked to some of the engineers being their ZQuip modular battery systems on a HEP-isode of The Heavy Equipment Podcast a few months back. I’ve included it, below, in case that’s something you’d like to check out.

SOURCES | IMAGES: ANL, Komatsu, and NPROXX.

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Velocity truck rental adds 47 high-speed truck chargers to California dealer network

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Velocity truck rental adds 47 high-speed truck chargers to California dealer network

Velocity truck rental is doing its part to help commercial fleets electrify by energizing 47 high-powered charging stations at four strategic dealer locations across Southern California. And they’re doing it now.

The new Velocity Truck Rental & Leasing (VTRL) charging network isn’t some far-off goal being announced for PR purposes. The company says its new chargers are already in the ground, and set to be fully online and energized by the end of this month at at VTRL facilities in Rancho Dominguez (17), Fontana (14), the City of Industry (14), and San Diego (2).

45 120 kW Detroit e-Fill chargers make up the bulk of VTRL’s infrastructure project, while two DCFC stations from ChargePoint get them to 47. All of the chargers, however, where chosen specifically to cater to the needs of medium and heavy-duty battery electric work trucks.

The company says it chose the Detroit e-Fill commercial-grade chargers because they’ve already proven themselves in Daimler-heavy fleets with their ability to bring Class 8 Freightliner eCascadias, Class 6 and 7 Freightliner eM2 box trucks, and RIZON Class 4 and 5 cabover trucks, “to 80% state of charge in just 90 minutes or less.”

At Velocity, we are not just reacting to the shift towards electric mobility; we are at the forefront with our customers and actively shaping it. By integrating high-powered, commercial-grade charging solutions along key transit corridors, we are ensuring that our customers have the support they need today. This charging infrastructure investment is a testament to our commitment to helping our customers transition smoothly to electromobility solutions and to prepare for compliance with the Advanced Clean Fleets (ACF) regulations.

David Deon, velocity president

Velocity plans to offer flexible charging options to accommodate the needs of different fleets, including both managed, “charging as a service” subscription plans and self-managed/opportunity charging during daily routes. While trucks are charging, drivers and operators will be able to relax in comfortable break rooms equipped with WIFI, television, snacks, water, and restrooms.

Electrek’s Take

Image via DTNA.

While it feels a bit underwhelming to write about trucking companies simply following the letter of the law in California, the rollout of an all-electric, zero-emission commercial trucking fleet remains something that, I think, should be celebrated.

As such, I’m celebrating it. I hope you are, too.

SOURCE | IMAGES: Global Newswire; Daimler Trucks.

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