I was invited to tour Bosch’s Charleston, South Carolina, facility to see firsthand the evolution of the world’s largest auto parts supplier as the industry transitions to electric vehicles.
Stepping into the facility is like entering Willy Wonka’s chocolate factory, but instead of chocolate rivers and little orange people, it’s filled with highly trained, motivated workers and next-generation technology working together in sync.
The company uses industry 4.0 production methods featuring artificial intelligence, precision lasers, robotics, and more to build precise, reliable auto parts at scale.
Bosch’s Charleston facility makes critical components for the auto industry shipping them out to nearly every major automaker, including Tesla, Ford, GM, and one of its latest customers, Rivian.
However, as the President of Bosch in North America, Mike Mansuetti, explains, the auto industry is “rapidly evolving” toward electric vehicles. The auto parts supplier is investing in a sustainable future by introducing new EV products and parts for its customers, bringing the technology to market at scale.
Mr. Manuetti says:
We’ve invested more than $6 billion dollars in electromobility development and in 2021 our global orders for electromobility surpassed $10 billion dollars for the first time. Local production helps to advance our customers’ regional electrification strategies, and further supports the market demand for electrification.
Bosch announced in January 2020 that it would begin to slow production of its diesel powertrain components to focus on sustainable solutions. A prime example of the rapidly evolving industry, the building is now being used to build electric motors for the Rivian R1T.
Bosch is building its portfolio to power electric vehicles
Bosch began production of the electric motors in October for the Rivian R1T, marking a “new era of electrification” for the global auto parts leader. The manufacturing site covers around 200,000 square feet in the previously used diesel components area.
The electric motor consists of two primary parts – the rotor and the stator. The stator features winded copper bars for superior efficiency and power density. The coils receive energy from alternating current coming via power electronics from the battery.
Meanwhile, the rotor is filled with magnets by the process of transfer molding to promote fewer air pockets. As the current flows into the stator, the rotor’s magnetic field chases that of the stator, generating energy that powers the vehicle’s wheels. The casing then consists of an aluminum A-shed and B-shed that enclose the unit.
The company utilizes high-tech AI-powered machinery and other robotics to reduce its carbon footprint while producing faster, more accurate results.
According to Bosch, its electric motor features 98% efficiency. In addition, the process is scalable, allowing more freedom to customers, delivering anywhere from 50 kW up to 500 kW with a torque range from 150 Nm to 1000 Nm and up to 680 HP.
Since electric vehicle motors differ in size, scope, and material, the new production process came with challenges. Perhaps, more importantly, the shift to electric vehicles is creating a gap in workers to fill these high-tech manufacturing jobs.
Realizing this, Bosch is providing reskilling and upskilling opportunities for its employees while partnering with local schools to ensure there is the talent needed to propel the future of the auto industry.
Investing in electromobility training
As Bosch explained, the transition would not be possible without the workers. To accelerate the process, employees were sent to Bosch’s plants in Germany for training and to learn how they could make the manufacturing process more efficient with automation.
As a result, these are not your typical manufacturing jobs. These are high-tech jobs that involve skills such as software programming and working with automated machines.
If you think about it, when you bring your car in for a checkup, it’s not a toolbox the mechanic brings out anymore. It’s often a laptop designed to pinpoint the issue automatically. Electric vehicles are more sophisticated and therefore require a different skill set to work on.
Vehicle suppliers play an integral role in the US economy, contributing to around 2.5% of GDP. As electric vehicles continue gaining momentum, surpassing gas-powered vehicle sales, the workforce will need to be able to support the transition.
Bosch’s $260 million expansion is expected to create 350 net new jobs by 2025, and this is just the start. To position itself for the future in the auto industry, Bosch is partnering with local schools in Charleston, such as Trident Technical College, to integrate electric vehicle education into the curriculum.
The auto supplier’s corporate foundation, The Bosch Community Fund, has provided $2.5 million in STEM education efforts in the Charleston area since 2013.
Electrek’s Take
With electric vehicles on track to claim 13% of global new car sales in 2022, the rapidly evolving auto industry is establishing a new stream of jobs. What Bosch is doing is taking employees that were previously working on parts for gas-powered cars and training them for the future of the industry.
However, the company is finding that there are major stigmatizations and built-in perceptions around manufacturing jobs that don’t apply anymore.
People will not be interested in what they don’t know. These manufacturing jobs utilize skills that some kids use essentially every day, like video games that require quick thinking and analytical skills.
The issue is that educators are unaware of what future manufacturing jobs will look like, thanks to the electric vehicle revolution. Teachers are not pushing for these jobs because they don’t associate them with the skills that they will be using. Same idea with parents.
To support the new EV era, what needs to happen is a change in perception that gets people interested in the auto industry’s future and putting the US back on track to become a manufacturing powerhouse.
Last year, new electric vehicle jobs soared 26.2%, establishing 21,961 new positions. And this year, the pace has accelerated even further with new climate initiatives and substantial investments from foreign automakers on US soil.
Since the beginning of 2021, companies have invested around $85 billion in manufacturing operations for electric vehicles, batteries, and chargers, all of which require a new set of skilled workers.
The opportunities electric vehicles are creating in the United States are already showing, and the EV market share is just reaching 6%. Imagine what will happen in another year.
Bosch, the largest auto supplier worldwide, will play a significant role in the transformation. During my visit, they seemed eager and up to the challenge of supporting the incoming wave of electric vehicles and the future of the industry.
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Tesla’s Full Self-Driving computer failure leaves customers in bad situations without many important features and depletes battery packs faster for months.
We found examples of the issue arising as far back as July. The problem can start quickly, within a few miles on a brand-new car or after a few hundred to a few thousand miles.
When the computer fails, many vehicle features stop working, like active safety features, cameras, and even GPS, navigation, and range estimations.
Tesla’s fix was to replace the computer completely, but sources also mentioned a temporary software fix to enable some of the features in the meantime.
It’s hard to estimate precisely the affected population. At the time of the article, we had received dozens of customer complaints and had sources inside Tesla estimating that, based on service requests, thousands of new Tesla owners are experiencing this issue.
We reported that this should lead to a recall since features like backup cameras are now considered a safety feature and required on new vehicles by NHTSA, but Tesla hasn’t released a service bulletin nor has a notice been posted with NHTSA.
Electrek contacted NHTSA to ask if they were aware of this issue. We will update if we get an answer.
Since publishing our original report on this issue last month, dozens of other customers reached out about the problem. They are reporting long wait times to get a new computer as Tesla tells them that it needs more parts, presumably the new computers.
Some showed documents to Electrek that showed they didn’t have an appointment to replace their computers until into February. For some customers, that would mean more than two months with severely handicapped vehicles.
On top of the previously mentioned disabled features, customers have voiced other problems living with their brand-new vehicles without a working computer. The computer appears to get stuck in an “auto-update loop”, which drains the battery faster.
A customer with this issue estimated that his Model 3 is consuming about 5 kWh per day when parked, doing nothing with this computer issue.
Some owners expressed concerns about faster battery degradation and wear on other components because of this issue. It’s also a major issue for people who don’t have home charging yet, and their vehicles are stuck discharging faster with this issue.
Electrek has seen documents showing that Tesla acknowledges that the computer issue is an “internal short.”
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Just over a year after unveiling its flagship solar-electric travel trailer called the Flow, recreational mobility startup Pebble has revealed its updated production-intent design. We got a chance to do a walkthrough of the optimized trailer design, which features several upgrades and some truly intuitive features. Today’s unveiling also marks Pebble’s continuance of Flow pre-orders, but we now have a timeline for when initial deliveries will begin.
Pebble is a California-based startup and one of a few new tech companies attempting to reinvigorate a stale RV segment. The company was founded by Bingrui Yang, who previously led iPhone development at Apple for nine years before leading hardware development for major players in the autonomous robotaxi space, including Cruise and Zoox. Yang described the company in detail in June of 2023:
Pebble was developed to create a hassle-free way to live, work and explore. Consumers have been stuck with the same RV experience for decades. A lot of people want to get into such a lifestyle of freedom but are turned off by the pain points in today’s products. At Pebble, we are automating the hardest parts of the RV experience with the same technologies that power the most advanced automotive innovations, making the whole experience simply effortless and magical. If you know how to use an iPhone, you’ll be comfortable using our product.
That strategy to bring more advanced technologies to the world of RVs and travel trailers culminated in Pebble’s flagship product, Flow. In the summer of 2023, the startup emerged out of stealth mode with $13.6 million in seed funding to help get the Flow into production, teasing brief glimpses of the luxury travel trailer along the way.
The following October, Pebble officially unveiled the Flow to the public, opening pre-orders for an iteration of the travel trailer that started at $109,000. We learned then that the Flow trailer is 300% more aerodynamic than a conventional travel trailer, reducing drag and extending range.
Furthermore, the Flow comes equipped with its own dual-motor active propulsion assist system, which helps it bear the brunt of its load while helping it maximize range and efficiency regardless of whether an ICE or electric vehicle is towing it.
Today, just over 14 months after initially unveiling the pre-production version of the Flow, Pebble has emerged with a production-intent design featuring some welcomed upgrades in its space utilization and some genuinely remarkable functions – all controllable from a single tablet.
Pebble Flow to begin deliveries in first half of 2025
Pebble unveiled its production-intent version of the Flow this morning. According to the company, it was updated with features and optimized design elements based on feedback from its community to improve the overall experience for future owners.
Pebble shared that the community that worked closely with its design and engineering teams to identify key opportunities for improvement consisted of over 3,000 members, including “digital nomads,” young families, retirees, and tech enthusiasts (bummed I didn’t get an invite).
Last month, we took a virtual tour of a production-intent Flow travel trailer and explored several upgrades that make an already unique and innovative electric mobility vehicle even better. For example, Pebble optimized the interior of the production-intent Flow, increasing storage and moving some of the walls to utilize more of the interior. The startup also redesigned the interior cabinets to flip upward rather than down for easier access, especially for vertically challenged people.
The interior also feels much roomier thanks to new side and rear windows that flip open for better airflow and a vast new skylight moved to the front of the trailer above the dinette area. Per Pebble, the revamped Flow exterior now features integrated tail lamps, enhanced aerodynamics, and a more streamlined appearance, including several color variations for early adopters:
During our virtual tour, a few exterior upgrades truly stood out. First, the Flow’s pass-through storage tunnel has been made larger, and Pebble has added a hitch receiver to accommodate accessories like bike racks. However, the new technologies introduced were the most impressive.
For example, Pebble added optional all-terrain levelers through an “InstaCamp” feature that can balance and level out the trailer, no matter where it is parked. The images above show Pebble Flow’s new motorized awning, which can be deployed using the app. Other features include four exterior cameras for better visibility and safety on the road and when parking.
Pebble has also introduced a re-engineered dual-motor drivetrain and a new caster wheel, making the Flow’s Remote Control and Magic Hitch capabilities (arguably the two most remarkable features in the entire trailer) possible and easy to use. What’s perhaps most impressive is how virtually all of the Flow’s features are controllable from a single tablet, as seen here:
From our experience, the most exciting features include the 1.1 kW solar array on the roof, the Magic Hitch capabilities, InstaCamp, and the Remote Control option using the Pebble App. We highly recommend checking out all those core features in action in Pebble’s video below.
The Pebble Flow starts at $109,500, with an option to upgrade to the Magic Pack. This adds the re-vamped dual-motor drivetrain, enabling features like Active Tow Assist, Magic Hitch, and enhanced Remote Control. The Flow configuration with the Magic Pack starts at $135,500.
According to Pebble, Flow production is expected to begin in early 2025, with initial deliveries beginning this spring. These early delivery customers will receive an exclusive Founders Edition of the Pebble Flow, fully loaded with all options and upgrades, plus the opportunity to select a limited-edition color (seen above), all for $175,000.
If you’re interested in a Pebble Flow, you can reserve one with a fully-refundable $500 deposit at pebblelife.com/preorder, and customize it to your liking.
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Genesis is giving its first all-electric vehicle a stylish new design, even more tech, and more in the updated model. The new Genesis GV60 EV is finally here. Check out the first look below.
Genesis reveals the updated new GV60 EV
The GV60 is the first dedicated EV to wear the Genesis badge. Launched in October 2021, the electric SUV helped establish Genesis as a true luxury brand in the EV space.
Four years later, Genesis is revamping it with its first major refresh. The new Genesis GV60 EV gains even more style, tech, and features.
Genesis unveiled the updated GV60 on Monday, showcasing its improved exterior and interior design for the first time. After the refreshed EV was spotted several times last year leading up to its official debut, we had a good idea of what design updates would be included.
One of the most noticeable features is the new front bumper. You can see Genesis fine-tuned the front end with a new bumper and headlamps.
The new GV60 features Genesis’ signature Two Line headlamps with Micro Lens Array (MLA) tech shown on other updated models like the Electrified GV70. The new Electrified GV70 was caught in public last month for the first time, revealing similar design updates.
Genesis infused its new “Athletic Elegance” design theme on the outside, while the luxurious interior features its “Beauty of the White Space” in-cabin experience.
The tech-loaded interior includes a new 27″ connected car Integrated Cockpit (ccIC) infotainment system. Genesis says the new design “eliminates the bezel between the cluster and audio, visual and navigation (AVN) screen.”
In other words, it makes the interior feel more spacious. The sporty new three-spoke steering wheel also enhances the interior. Other signature elements, like the Crystal Sphere, included in the outgoing model remain.
Genesis will reveal prices and additional specs closer to launch. However, like the updated Hyundai IONIQ 5 and Kia EV6, the new Genesis GV60 is expected to feature a bigger battery for more range.
The 2025 Hyundai IONIQ 5 has an 84 kWh battery that provides an EPA-estimated range of up to 318 miles, compared to the 2024 model, which has a 77.4 kWh battery that offers a range of up to 303 miles.
2025 Genesis GV60 trim
Range (EPA-est)
Starting Price*
Standard RWD
294 miles
$52,350
Standard AWD
264 miles
$55,850
Advanced AWD
248 miles
$60,900
Performance AWD
235 miles
$69,900
2025 Genesis GV60 prices and range by trim (*excluding $1,350 destination fee)
The 2025 Genesis GV60 starts at $52,350. A new AWD trim costs $55,850, $5,000 less than the Advanced AWD model. With up to 294 miles range on the current model, the new Genesis GV60 could get upwards of 300 miles.
Check back for more info soon. Genesis will launch the new model in Korea in Q1 2025, followed by other markets.
What do you think of the new Genesis GV60 design? Would you buy one for just over $50,000? Let us know in the comments below.
Are you ready to check out the electric luxury SUV for yourself? With the 2025 models arriving, Genesis is offering closeout prices on the 2024 lineup while they are still in stock. You can use our link to find offers on 2024 and 2025 Genesis GV60 models at a dealer near you today.
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