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After visiting ECD Automotive Design’s original footprint in Florida earlier this year, the custom EV conversion specialists invited us back for a tour of its its new 100,000 square-foot facility up the street. It’s here that the company is setting up a second assembly line to build all-electric versions of the Jaguar E-Type to join all the classic Land Rovers it has been converting for years.

ECD Automotive Design is a custom vehicle manufacturer headquartered in Kissimmee, Florida, founded by three Brits whose love for UK classics like the Defender and Range Rover has propelled the company’s status in becoming one of the most prominent producers of custom Land Rovers in the world.

As we showcased in our first visit to the original facility last February, ECD’s focus on the utmost quality, luxury, and willingness to never say no to a customer’s request has garnered a loyal customer base, some of which who purchase two or three bespoke vehicles costing hundreds of thousands of dollars each.

As a company that works to continuously improve and evolve, ECD Automotive Design has begun offering more and more electrified versions of its lineup. As its order book continues to fill up, so does its demand for all-electric builds, including the Jaguar E-Type – ECD’s latest all-electric offering initially announced in June.

The custom vehicle designer is now up and running at its new facility around the corner from the single garage unit the three founders started in a decade ago, so the team invited us out to tour the new space, see where the electric Jaguars will be assembled, and experience some of the technologies it is using to deliver perfection to its customers. Check it out.

ECD Automotive Design gets major upgrade with new facility

While my latest invite to Florida was a joy to experience, I’m glad I got to visit ECD’s original facility earlier this year for comparison. Nothing against the old building, but this is a tremendous upgrade for the custom vehicle specialist in every department, and its founders won’t disagree.

After my first visit, I reported how impressive ECD’s astute attention to detail was, and that granularity extends well beyond the quality of its vehicles throughout its entire production process from square one. Since my last visit, ECD has set up its own UK logistics hub where it locates the Land Rovers and Jaguars, then ships them to Florida.

As ECD co-founder Scott Wallace toured me around 100k square-foot facility, he explained that ECD is completely self-sufficient now, and thanks to its UK hub, has cut overseas shipping times down from 100 days to about 24. Wallace explained, “We control everything now. Every single aspect of our builds. Other vendors just couldn’t keep up with us.”

The ECD leaders enable their employees to work in any way that makes them most happy, as long as they’re also at their most productive. Wallace explained that this freedom empowers its staff to work hard and strive toward the consistent delivery of quality the brand demands, especially as it continues to raise the bar for its clients on each custom build.

Wallace pointed out that ECD partnered up with 3M for the new facility, who provides the equipment for sanding and other body work. Dust is down 95%, ensuring a safer work environment that’s also much cleaner. What’s interesting is that it was the employees who chose 3M, not Wallace or his partners. He explained that the team members who work with those materials and machines each day know best, so they were the ones who spoke with to the respective company reps to decide which one to partner with. 3M came out the winner.

Same goes for PPG Paint and ECD’s new state-of-the-art, custom built booths. Again, designed by the painters themselves, not the owners or industrial professionals. As we navigated past the new assembly lines, all the air-conditioned spaces for wiring and upholstery, and into paint, I was surprised when Wallace opened the booth door for me and explained it was time to do some painting myself.

Electric jaguar
Your boy hard at work spraying a metallic Bentley green

Shoutout to my teacher John who walked me through the entire mixing, spraying, and finishing process, giving me a final score of 92/100. Scott Wallace was impressed by my score and told me I was hired. As you may recall, Wallace had me try a hydro dip last time I visited, now I’m painting. I joked that he’s grooming me to join the team and next visit I may get thrown onto the assembly line of a new electric Jaguar E-Type.

Speaking of which the upcoming Jaguar was the main focus of my recent visit and is already setting the stage for ECD’s further leap into quality electric vehicle conversions.

electric Jaguar
The work-in-progress development of the ECD South Line where the electric Jaguar E-Types will be built

A majority of Jaguar E-Types on order are electric

Following news of the company’s addition of the Jaguar E-Type to its lineup, I got to see the assembly line where the electric versions will be built and view a couple inspiration models up close. As you can see above, the new South Line at ECD HQ will be dedicated specifically to building Jaguar E-Types, and a majority will be electric to start.

Co-founder Tom Humble took me for a ride in a combustion version of the E-Type, which will also be available to customers, but explained there’s more of an appetite for the electric version out of the gate. Before ECD Automotive Design officially released news of its custom Jaguars, Humble sent out am email to a couple dozen of the company’s top customers to gauge interest.

He explained that ECD got 10 or 12 Jaguar E-Type orders from that group alone, and seven of those were requests for the electric version, including the very first customer build. The staff in charge of performing the Jaguar builds is currently familiarizing itself with the E-Type inside and out before production begins, and it will be slow start.

Scott Wallace told me they anticipate the Jaguar will spend 30 days at each station on the assembly line. For comparison, the custom Land Rovers being built on the North Line spend four days at each of the 20 stations, down from five days per station at the old facility. While the Jaguars will be slow to start, output is expected to pick up as the staff becomes more confident in the build process. Wallace explained that they all have learned a lot the last ten years, and the team will apply that know-how to the assembly of the E-Types as well.

Like the current Land Rovers, the electric versions of Jaguar will be converted using a 450 hp Tesla Model S motor and a 100 kW battery pack. Due to the design of the E-Type however, ECD thinks it might be able to utilize one solid battery pack instead of having to split it up 40/60 like it does in the Land Rovers.

The team expects the electric Jaguars to deliver between 180-200 miles of range and come equipped with a J1772 plug. Looking ahead, ECD Automotive Design is exploring additional EV features like DC fast charging and dual motor powertrains – two options I expressed could truly help entice even more customers, especially as the demand for electricification grows in its orders.

Looking ahead, ECD has plans for a third assembly section next to the Jaguar South Line that will be dedicated to prebuilt models, for those customers who don’t want to wait through the 2,200 hour design and build process.

With the new facility, the team expected to be able to produce about 120 custom builds a year, but Wallace explained to me that it’s looking more like 180, and could be even larger once the Jaguar lines start humming.

For our next visit to ECD, we intend to drive the custom, all-electric Jaguar E-Type and document it for you. Until then, you can check out the live feed of cameras throughout ECD Automotive Design to see what one-of-a-kind vehicles the company is working on right now.

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E-quipment highlight: Haulotte E MAX rough terrain electric scissor lifts [video]

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E-quipment highlight: Haulotte E MAX rough terrain electric scissor lifts [video]

The new HS18 E MAX (called “HS5390” E MAX in the US, because we don’t know what meters are) rough terrain electric scissor lift from Haulotte can drive around your job site at full height, and with a full load.

Last week, Haulotte added the new HS5390 E MAX to its line of electric rough-terrain scissor lifts, completing the company’s existing HSE (HS electric) range of scissor lifts. The HS18, though, is unique – and not just because of its 18 meter fully extended height. The HS18 E MAX can be driven both fully extended, and fully loaded.

Two configurations of its material handling racks are available for the HSE scissors. The racks are built to suit the materials being transported, generally expected to be “panels” (think drywall, windows, etc.) or pipes.

Haulotte material handling rack

With a load capacity of 400 kg (over 880 lbs.), Haulotte says its new HS5390 E MAX is ideal for jobs that require the transport of heavy loads across unfinished surfaces, using a series of optional attachments to offer a productive and safe solution to keeps materials organized and off the ground, minimizes the risk of trip and fall accidents.

Haulotte says its PULSEO-powered scissor lifts (“PULSEO” is Haulotte’s electric drive brand name) revolutionize the aerial industry by offering the performance of an internal combustion diesel machine in a more environmentally friendly package that can be used across the job site and in indoor or urban settings where loud, polluting diesels aren’t an option.

Electrek’s Take

HS5390 E PRO; via Haulotte.

This is a great example of a second-generation product doubling down on electrification and delivering significant improvements on its products without focusing on things like increased runtime (that’s the equivalent of “range anxiety” in the automotive world).

By stepping back and saying, “these things are already getting the job done time-wise, how can we make them do more in the time they already have?” Companies like Haulotte and JCB have made it infinitely easier for construction crews to put the HSE scissor lifts to work.

SOURCE | IMAGES: Haulotte, via Heavy Equipment Guide.

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Mazda EZ-6 EV goes on sale with a starting price under $25,000

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Mazda EZ-6 EV goes on sale with a starting price under ,000

Mazda officially opened the order books on its new Mazda EZ-6 EV and EREV versions of the car in China yesterday. And the starting price? It’s under $25,000.

Co-developed by Mazda and Chinese state-owned Changan Auto, the EZ-6 was one of two new electric offerings that debuted back in April. The other was a CX-5/0-sized crossover called the Arata, but the EZ-6 seemed closer to production, with a promised on-sale date later this year.

Well, Mazda lived up to its promise. The all-new Mazda EZ-6 is officially available for pre-order in China. And, while our sources (Chinese car blogs Autohome and CarNewsChina) are a bit fuzzy on the actual price, the translation seems to indicate a starting price of just 160,000 yuan (a tick over $22,800, as I type this).

One thing that’s less fuzzy, however, is that there are four extended range EV, or “EREV” versions of the car (read: hybrid) along with three fully electric BEV versions available for order at the pre-sales launch.

Value for money

Despite the low price, the base version of the newest Mazda get leather seating surfaces, and higher trim versions splice leather and suede (Alcantara?) together. There’s a 14-speaker Sony audio system available, too, along with 64-color ambient lighting, “zero-gravity” front seats, which means that the seats can recline to a near-flat position, and a panoramic glass roof.

The BEV model is reported to be equipped with a single electric drive motor putting out 190 kW of power (approx. 254 hp), and can be had with either a 56.1 or 68.8 kWh battery pack, good for a CLTC range of 480 km or 600 km (about 370 miles), respectively. Top speed of either model is an electronically-limited 170 km/h (105 mph).

The “EREV” model (man, do I hate that acronym) is equipped with a 93 hp 1.5L range extending ICE generator paired to a 160 kW (215 hp) electric motor and feeding electrons to a lithium iron phosphate battery. Battery range is about 80 miles, with a “maximum comprehensive range” quoted as 1301 km (approx. 808 miles).

Electrek’s Take

Mazda-first-EV-sedan
Mazda EZ-6 electric sedan; via Mazda.

Mazda’s CEO, Masahiro Moro is working with Changan to, “turn Mazda’s China business around.” The EZ-6 is part of that plan, and is being called Mazda’s first “global” sedan. Despite that, it seems unlikely that the EZ-6 will ever make it to the US.

And that’s too bad. Our roads could use a little electrified Zoom-zoom.

SOURCES | IMAGES: Mazda, via Autohome and CarNewsChina.

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Bidirectional charging may be required on EVs soon due to new CA law

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Bidirectional charging may be required on EVs soon due to new CA law

It’s an exciting week for grid resiliency-lovers in California, as Governor Gavin Newsom followed up his earlier smart grid law and signed another law this week which may require bidirectional charging on EVs in the future – though the law has no hard timeline attached, so it may be a while before we see this happen.

Bidirectional charging refers to the capability of electric vehicles to not just take electricity from the grid to charge, but to output electricity in various forms, whether this be vehicle-to-load (plugging in devices, like the 1.8kW capability on the Kia Niro EV), vehicle-to-home (like Ford’s “Intelligent Backup Power” system), or vehicle-to-grid (like the Nissan Leaf is capable of).

While these applications may seem like a party trick, widespread use of bidirectional charging could lead to huge benefits for efficiency, grid resiliency, and enable much greater penetration of renewable electricity generation.

Most electric grids don’t really have trouble meeting the regular everyday needs of electricity consumers, it’s when big spikes happen that things get difficult. Either on a hot day when everyone is using air conditioning, or a day when electricity generation is curtailed for some reason or another, that’s when things get difficult.

And as climate change makes temperatures hotter, California’s grid is often overtaxed on the hottest summer days, which are becoming more numerous. Even worse, methane-burning fossil gas peaker plants are the highest-polluting form of electricity California consumes, and these are currently used at peak times in order to deal with high demand.

One solution to this problem is adding energy storage to the grid which can be dispatched when needed, and which can fill up when the grid is oversupplying electricity. This helps to balance out supply and demand of electricity and make everything a little more predictable.

This is why there has been a push for grid-based storage like Tesla megapacks, which represent a large source of rapidly-dispatchable energy storage.

But there’s another source of grid-connected batteries out there which was right under our nose the whole time: electric cars.

EVs, which are mostly connected to the internet anyway, could be used as a distributed energy storage device, and even called upon to help provide electricity when the grid needs it. We already see this happening with Virtual Power Plants based on stationary storage, but if cars had V2G, theoretically cars could contribute in a similar way – both saving the grid, and perhaps making their owners some money along the way via arbitrage (buying electricity when its cheap and selling it when its expensive).

The problem is, not many automakers have included V2G capabilities in their cars, and in the cars that do have it, not many manufacturers have made V2G-capable equipment, and the ones who have built it haven’t seen that many customers who are interested in spending the extra money to upgrade their electrical systems with V2G-capable equipment.

So there needs to be something to jumpstart all of that, and California thinks it might just have the thing.

New CA law might require bidirectional charging… eventually.

The idea started in 2023 when state Senator Nancy Skinner introduced a bill which would require EVs to have bidirectional charging by 2027.

As this bill made its way through the legislative process, it got watered down from that ambitious timeline. So the current form of the bill, which is now called SB 59, took away that timeline and instead gave the California Energy Commission (CEC) the go-ahead to issue a requirement whenever they see it fit.

The bill directs the CEC, the California Air Resources Board, and the California Public Utilities Commission to examine the use cases of bidirectional charging and give them the power to require specific weight classes of EVs to be bidirectional-capable if a compelling use case exists.

The state already estimates that integrating EVs into the grid could save $1 billion in costs annually, so there’s definitely a use case there, but the question is the cost and immediacy of building those vehicles into the grid.

The reason this can’t be done immediately is that cars take time to design, and while adding bidirectional charging to an EV isn’t the most difficult process, it also only really becomes useful with a whole ecosystem of services around the vehicle.

A recent chat Electrek had with DCBEL, making bidirectional chargers simpler for consumers

Even Tesla, which for years has touted itself a tech/energy company and sold powerwalls, inverters, solar panels and so on, is still only gradually trickling its bidirectional Powershare feature out onto its vehicles.

And that ecosystem has been a bit of a hard sell so far. It’s all well and good to tell someone they can make $500/year by selling energy to the grid, but then you have to convince them to buy a more expensive charging unit and keep their car plugged in all the time, with someone else managing its energy storage. Some consumers might push back against that, so part of CEC’s job is to wait to pull the trigger until it becomes apparent that people are actually interested in the end-user use case for V2G – otherwise, no sense in requiring a feature that nobody is going to use.

Electrek’s Take

Given all of these influences, we wouldn’t expect CA to require bidirectional charging any time soon. But it still gives the state a powerful trigger to pull if other efforts, like the recently-signed smart grid law, turn out not to be enough as California works to, grow, clean up, and make its grid more affordable all at the same time.

But having the force of law behind it could turn V2G into less of a parlor trick and more into something that actually makes a difference the way us EV nerds have been dreaming of for decades now (true story: Electrek once turned down Margot Robbie for an interview and instead talked to some engineers about V2G for an hour).

So, telling manufacturers that California may start mandating bidirectional charging soon means that those manufacturers will perhaps start taking V2G more seriously, particularly given the size and influence of CA’s car market. Even if the CEC doesn’t make it a requirement, the threat of it eventually becoming one means that EV-makers will probably start getting ready for it regardless.

There’s no real point to a single person discharging their car into the grid, but when millions of cars are involved, you could work to flatten out the famous “duck curve,” which describes the imbalance between electricity supply and demand. We hear a lot about “intermittency” as the problem with wind and solar, and grid storage as the solution to that, so being able to immediately switch on gigawatt-hours worth of installed storage capacity would certainly help to solve that problem. And we hope this law helps us get just a little closer to that potential future.


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