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Five thousand miles from the frontline battlefields, the bowels of a former railway plant in a Pennsylvanian city is an unlikely place to find Ukraine’s war effort in full swing.

Sky News was invited inside a US Army ammunition plant for a tour designed to show that the West is not running out of ammunition.

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Last week, the NATO secretary-general delivered a blunt warning to Western nations.

“The current rate of Ukraine’s ammunition expenditure is many times higher than our current rate of production,” Jens Stoltenberg said.

And so on the production line of a century-old factory, in the rust-belt town of Scranton, American steelworkers are producing round after round of artillery.

We found an industry, increasingly dismissed as obsolete, now in overdrive.

“We’re working as hard as we need to work to meet the requirements of the contracts,” the US army’s boss at this plant, Richard Hansen, told me as we watched red-hot steel rods pass down a conveyor belt.

“We’re working two shifts every day – a solid two shifts every day, 15 to 16 hours a day, five to six days a week and also preparing to increase production incrementally.”

None of the officials at the plant will mention Ukraine itself. Language is carefully controlled; instead the phrases are “matching contracts” and “meeting demand”.

But the contract is Ukraine and the demand is huge. Officials admit that the production of artillery in America has not been this intense since the Korean War 70 years ago.

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Production is at a 70-year high

In this factory alone, 11,000 155 millimetre artillery rounds now roll off its line each month. And yet it is not nearly matching what Ukraine’s army is using.

Between 5,000 and 7,000 artillery shells are used in Ukraine every day. In some of the most intense fighting, they’ve used 10,000 a day.

That rate is set to increase further as winter turns to spring and new offensives by both sides begin. It’s why the US military is investing $2bn to ramp up production in facilities like Scranton.

Over the past several decades, Western military planners and political leaders have been shifting focus and investment to high-tech warfare.

Mark Stone Ukraine Scranton

‘I am proud of what we do’

The conflicts in Iraq and Afghanistan were against insurgencies; asymmetrical battles where investment in equipment like drones became a priority over tanks and artillery.

Incorrect judgements were made about the likelihood of an old-fashioned mechanical war – a continental land battle.

Russia’s invasion of Ukraine spooked western governments. China’s eye on Taiwan further exposes western capability gaps and future challenges.

In America, Cold War-era factories and old rivalries are being fired up.

Russia is obviously wrong and we are doing the right thing by supporting them,” one worker told me.

Another added: “Yeah – it’s a busy day right now. It’s been going really good. I am proud of what we do. It’s exciting to be a part of it.”

Mr Hansen said: “It’s an opportunity for local Scrantonians to be able to work for the US government and support the joint war fight so it’s something that they appreciate.”

The Ukraine conflict has proved that a “just in time” ammunition supply chain is unsustainable and stockpiles are shrinking.

But this race against Russia to rearm is time-consuming, expensive and the section of the production line we’re watching in Scranton is the easy part.

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‘We need investment’

From Pennsylvania, the artillery casings are transported a thousand miles west to Iowa where they are filled with explosives and armed with fuses. The raw materials for the explosives are costly.

From Iowa, they are then shipped to eastern Europe.

“It’s a very difficult process, it’s highly engineered, so certainly you don’t wanna ramp up too quickly because quality is the number one aspect, what we look for. Nothing easier without being inspected multiple times,” Mr Hansen tells me.

Russia is not constrained by Western industrial safety and quality standards.

It also has fewer commercial restraints. President Vladimir Putin has switched the Russian economy to a war footing allowing for increased production in an industry typically hampered by inefficiency and corruption.

In Pennsylvania, Mr Hansen welcomed the US government investment in his factory, but his message for the politicians and industrial leaders was clear.

He said: “You need to continue to invest your time and your money into a facility… we are communicating to our leadership, the things that we need here – me specifically at Scranton – need to ensure that we can continue to efficiently produce what we need to produce here.”

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Hurricane Helene kills at least 40 – as dozens trapped on roof of flooded Tennessee hospital

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Hurricane Helene kills at least 40 - as dozens trapped on roof of flooded Tennessee hospital

At least 40 people have been killed across four states after Hurricane Helene barrelled its way across southeastern US.

Emergency crews are racing to rescue people trapped in flooded homes after Helene struck the coast of Florida as a highly destructive Category 4 storm.

It generated a massive storm surge, wreaking a trail of destruction extending hundreds of miles north.

Millions are without power in Florida and neighbouring states.

Meanwhile, dozens of people are trapped on the roof of a flooded Tennessee hospital, with a “dangerous rescue operation” under way.

The Unicoi County Hospital is engulfed in “extremely dangerous and rapidly moving water”, according to Tennessee’s Ballad Health.

Patients and staff at Unicoi County Hospital are trapped on the roof Friday due to flooding caused by Tropical Storm Helene. (Pic: Erwin Police Chief Regan Tilson)
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Patients and staff are trapped on the roof of Unicoi County Hospital. (Pic: Erwin Police Chief Regan Tilson)

It said 54 people were relocated to the roof of the Unicoi County Hospital, while seven were in rescue boats.

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“The situation at the hospital is very dangerous and TEMA [The Tennessee Emergency Management Agency] and National Guard resources are engaged in what can only be described as a dangerous rescue operation,” Ballad Health added.

Local official Michael Baker told Sky News people are being moved from the roof “little by little”, describing the flooding as “unprecedented”.

“We’ve never seen anything like this,” he said.

A drone view shows a flooded and damaged area, following Hurricane Helene in Steinhatchee, Florida, U.S., September 27, 2024. REUTERS/Marco Bello
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Steinhatchee in the Big Bend area of Florida. Pic: Reuters

An vehicle, golf cart and playhouse are submerged from flooding Friday, Sept 27, 2024, in Atlanta. (AP Photo/Jason Allen)
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Flooding has severely damaged property in Atlanta. Pic: AP

As of early afternoon, Helene, which has been downgraded to a tropical depression, was packing maximum sustained winds of 35 mph (55 kph) as it slowed over Tennessee and Kentucky, the National Hurricane Center said.

It struck overnight with maximum sustained winds of 140 mph (225 kph) in the rural Big Bend area, the northwestern part of Florida.

The National Hurricane Center said preliminary information shows water levels reached more than 15ft above ground in that region.

US President Joe Biden has approved emergency declaration requests from the governors of several southern states affected by Helene.

Georgia, Florida, Alabama, North Carolina and South Carolina are being supported by emergency response personnel including search and rescue teams, medical support staff and engineering experts.

Georgia Governor Brian Kemp has said dozens of people are trapped in buildings damaged by the storm, with multiple hospitals in southern Georgia without power.

In western North Carolina, Rutherford County emergency officials have told residents near the Lake Lure Dam to immediately evacuate to higher ground, warning “Dam failure imminent”.

Meanwhile, Florida Governor Ron DeSantis said the damage from Helene in the area appears to be greater than the combined damage of Idalia and Hurricane Debby in August. “It’s demoralizing,” he said.

Halle Brooks kayaks down a street flooded by Hurricane Helene in the Shore Acres neighborhood Friday, Sept. 27, 2024, in St. Petersburg, Fla. (AP Photo/Mike Carlson)
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Getting around by kayak is easier than car in St Petersburg, Florida. Pic: AP

This photo provided by Venice Police Department rescue crews assist residents after  conducting door-to-door wellness checks, in coastal areas that were flooded by Hurricane Helene on Friday, Sept. 27, 2024 in Venice, Fla . (Venice Police Department via AP)
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Rescue teams in Venice, Florida. Pic: Venice Police Department

Many stranded in places like Tampa could only be reached by boat, with officials warning the water could contain live wires, sewage, sharp objects and other debris.

More than four million properties are without power across Florida, Georgia, the Carolinas, Virginia, Kentucky, Tennessee and Ohio, according to the logging website, PowerOutage.

Why this hurricane season is defying forecasts



Tom Clarke

Science and technology editor

@t0mclark3

Despite Helene’s power, this hurricane season has been more remarkable for its lack of activity.

At the start of the hurricane season, which runs from 1 June to 30 November, sea surface temperatures were (and remain) off-the-charts warm.

It’s this ocean heat that fuels tropical storms.

This combined with a developing La Nina phenomenon led the US forecasters to predict 2024 would be a major hurricane season. Between 17 and 24 storms were expected, with eight to 13 developing into hurricanes.

Hurricane Beryl grazed the coast of Jamaica in July as a Category 5 hurricane. It was the earliest storm of that size ever recorded and was seen as a harbinger of the prediction. But, so far at least, it’s failed to materialise.

There have been just six hurricanes so far this year – slightly below average. But why?

It seems to be due to what’s happening on the other side of the Atlantic where ocean warming forced the African monsoon further north than usual.

This led to catastrophic flooding in central and west Africa displacing millions, but it also shifted the weather system that usually spawns hurricanes and spins them across the Atlantic.

There’s already abundant evidence our warming oceans and atmosphere are making storms more intense – but predicting where they will occur and how often is never simple – and perhaps getting even harder as our planet gets hotter.

Prior to the hurricane making landfall, officials in Florida begged residents to evacuate. The sheriff’s office in rural Taylor County issued a chilling warning to those who refused to leave.

“Please write your name, birthday, and important information on your arm or leg in a permanent marker so that you can be identified and family notified,” the post on Facebook said.

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Child and dog rescued from floods

Forecasters now expect the storm to continue weakening across Tennessee and Kentucky.

It is feared heavy rain over the Appalachian Mountains could cause mudslides and flash flooding.

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Hurricane Helene: ‘Extremely dangerous’ storm strengthens as it makes landfall in Florida

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Hurricane Helene: 'Extremely dangerous' storm strengthens as it makes landfall in Florida

Helene has made landfall in northwestern Florida as a Category 4 hurricane, with forecasters warning of a “catastrophic” storm surge.

The National Hurricane Centre in Miami said Helene struck near the mouth of the Aucilla River in the Big Bend area of Florida’s Gulf Coast at around 11.10pm local time.

High winds, possibly in excess of 140mph (225kph), and flash floods are possible, the weather service said.

Florida Governor Ron DeSantis told reporters one person had died while driving on a motorway when a sign fell on to their car.

“When Floridians wake up tomorrow morning, we’re going to be waking up to a state where, very likely, there’s been additional loss of life. And certainly, there’s going to be loss of property,” Mr DeSantis said.

waves impact a house seawall as Hurricane Helene intensifies before its expected landfall on Florida...s Big Bend, in Eastpoint, Florida, U.S. September 26, 2024.  REUTERS/Marco Bello
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Florida’s Big Bend, where Helene has made landfall. Pic: Reuters

“You’re going to have people that are going to lose their homes because of this storm. So please keep those folks in mind, keep them in your prayers.”

Two other people are reported to have been killed in a possible tornado in neighbouring south Georgia as the storm approached, the Associated Press reported.

‘Unsurvivable scenario’ to play out

More than one million homes and businesses were already without power shortly after the hurricane made landfall, according to tracking website poweroutage.

States of emergency have been declared in Florida, Georgia, and the Carolinas, with hurricane and flash flood warnings in place as far away as south-central Georgia.

Officials pleaded with residents in the path of the storm to heed mandatory evacuation orders or face life-threatening conditions.

Flood water from Hurricane Helene batters cars in Florida
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Traffic cameras showed waves overtopping roads in St Pete Beach, Florida. Pic: Florida Department of Transportation

The surge caused by the hurricane – the wall of seawater pushed on land by hurricane-force winds – could rise as high as 20ft (6.1m) in some spots, as tall as a two-storey house, Michael Brennan, director of the hurricane centre, said in a video briefing.

“A really unsurvivable scenario is going to play out” in the coastal area, Mr Brennan said, with water capable of destroying buildings and carrying cars pushing inland. Millions of people are under the current flood watch.

Forecasters warned the storm surge could be particularly “catastrophic and unsurvivable” in Apalachee Bay.

Hurricane Helene in the Gulf of Mexico moving towards Florida. Pic: NOAA via AP
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Hurricane Helene in the Gulf of Mexico moving towards Florida. Pic: NOAA/AP

‘It’s going to cause a lot of damage’

Residents in the city of Tallahassee told Sky’s US partner NBC News that they stocked up on sandbags, food and supplies, before leaving their homes.

The city’s mayor John Dailey urged people to take the evacuation warnings “extremely seriously”, calling Helene “the biggest storm in the history of the city to hit us head-on”.

Speaking to NBC News on Wednesday, Mr Dailey said though they are “very prepared”, he was also “very nervous, and I hope everyone is nervous”.

He added: “This is a big storm. It is going to cause a lot of damage.”

Surfers take advantage of heavy winds along Higgs Beach in Key West, Florida, on Thursday, Sept. 26, 2024. Despite passing the Florida Keys by hundreds of miles, sustained winds over 40 mph churned up the usually calm, nearshore waters. (Rob O'Neal/The Key West Citizen via AP)
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Surfers taking advantage of heavy winds in Key West. Pic: Rob O’Neal/The Key West Citizen/AP

Melvin Juarbe, right, attempts to assist an unidentified driver whose car stalled in floodwaters from Hurricane Helene Thursday, Sept. 26, 2024 in Madeira Beach, Fla. The men tried to pull the car to dry land with their pickup truck but have opted to call AAA after several failed attempts. (Max Chesnes/Tampa Bay Times via AP)
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Flooding has already hit Madeira Beach, Florida. Pic: Max Chesnes/Tampa Bay Times/AP

Jared Miller, sheriff of Wakulla County, went further – calling the storm “not a survivable event for those in coastal or low-lying areas”.

The county has issued a mandatory evacuation order, but one resident, Christine Nazworth from Crawfordville, which is located about 25 miles (40km) from Apalachee Bay, said her family would be sheltering in place.

She said: “I’m prayed up. Lord have mercy on us. And everybody else that might be in its path.”

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A view shows the damage caused by Tropical Storm Helene in Puerto Juarez, Cancun, Mexico September 25, 2024. REUTERS/Paola Chiomante TPX IMAGES OF THE DAY
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Damage caused by Tropical Storm Helene in Puerto Juarez, Cancun, Mexico. Pic: Reuters/Paola Chiomante

People traverse a flooded street with a horse-drawn carriage after the passage of Hurricane Helene in Guanimar, Artemisa province, Cuba, Wednesday, Sept. 25, 2024. (AP Photo/Ramon Espinosa)
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Helene caused streets to flood in Guanimar, Cuba. Pic: AP/Ramon Espinosa

Leslie Powell, from Quincy, a city a similar distance from Tallahassee, told NBC she was leaving her mobile home to go to a shelter with her eight-month-old baby and six-year-old daughter.

She said simply: “I’m scared. I’ve got a lot of trees around my home, so it’s not safe for me and my kids.”

Helene is expected to remain a full-fledged hurricane as it rolls through the Macon, Georgia, area on Friday, forecasters said.

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Sir Keir Starmer to meet with Donald Trump to ‘establish a relationship’

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Sir Keir Starmer to meet with Donald Trump to 'establish a relationship'

Sir Keir Starmer is to meet with Donald Trump later tonight.

It is believed to be the first meeting between the current UK prime minister and former – and potentially future – US president.

The pair are set to meet overnight UK time, which is the evening in New York, where Sir Keir is currently located while on a visit to the UN.

David Lammy, the Labour foreign secretary, has met Mr Trump‘s vice presidential candidate, JD Vance.

Speaking to journalists, Sir Keir reiterated he wanted to meet both Mr Trump and Kamala Harris ahead of the November vote.

However, meeting the Democrat is hard due to the “usual diary challenges”.

Sir Keir said: “It’ll be really to establish a relationship between the two of us.

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“I’m a great believer in personal relations on the international stage.

“I think it really matters that you know who your counterpart is in any given country, and know them personally, get to know them face to face.

“So it’s really along those lines. I won’t go into what we’ll actually discuss, obviously, but that’s the purpose of it, as you’d expect, ahead of the election.”

Britain's Prime Minister Keir Starmer gives a media interview while attending the 79th United Nations General Assembly at the United Nations Headquarters in New York, U.S. September 25, 2024. Leon Neal/Pool via REUTERS
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Sir Keir is in New York at the United Nations. Pic: Reuters

Asked if a Trump presidency would leave Ukraine exposed, Sir Keir said the nature of the “special relationship” between the UK and US “always sits above whoever holds the particular office”.

“The US people will decide who they want as their president, and we will work with whoever is president,” he added.

“I’m not going to speculate on what any particular issues may be on the other side of the election.”

Speaking ahead of the meeting, Mr Trump said he thought Sir Keir was “very nice”.

He said: “I actually think he’s very nice. He ran a great race, he did very well, it’s very early, he’s very popular.”

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Mr Trump went on to praise Reform UK leader Nigel Farage as well, saying: “I think Nigel is great, I’ve known him for a long time.”

“He had a great election too, picked up a lot of seats, more seats than he was allowed to have actually.

“They acknowledged that he won but for some reason you have a strange system over there, you might win them but you don’t get them.”

This appears to be a misunderstanding of how the UK’s first past the post system for elections chooses MPs – Reform won fewer seats compared to its vote share because it came second in many seats.

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