Here’s how mineral supply chains for EV batteries are being ramped up
A plan has been hatched to expand and diversify critical mineral supply chains globally for the booming EV battery industry – will it work?
There’s an urgent need for critical minerals to meet the growing demand for EV batteries, battery storage, and more. Electrek spoke with John DeMaio, CEO of EV battery mineral processor Graphex Technologies, about how mineral mining and processing is being ramped up and why it’s a vital part of the EV revolution.
Electrek: Why do we need to expand and diversify critical mineral supply chains?
For battery storage, EVs, and semiconductors. EV batteries need more of certain “critical minerals.” The top five for lithium-ion batteries are lithium, nickel, cobalt, manganese, and graphite.
There currently aren’t enough operational mines for these critical minerals for a robust EV battery supply chain. We also need to expand critical mineral processing and recycling capacity.
We also need to diversify our critical minerals sources. China currently dominates the supply chain, but many countries don’t want to be dependent on just China, so they’re looking to onshore, nearshore, or at least friendshore supply lines.
There’s a lot of momentum, but long lead times, high upfront costs, and other challenges can make it tough for new projects to get off the ground without secure sources of favorable funding.
Electrek: I guess that’s where the Minerals Security Partnership comes in. What is it, and has it achieved anything yet?
John DeMaio: The Minerals Security Partnership (MSP) [which launched in June 2022] is an alliance made up of 13 countries [including the US] and the EU, and it’s likely to expand. It’s working to drive public and private investment in critical mineral projects globally.
Last week, the MSP held its inaugural ministerial meeting in the UK, and that resulted in the agreement to “drive responsible investment” in 11 projects in mining or extraction, 4 in processing, and 1 in recycling. That’s going to help to expand and diversify the critical mineral supply chain across continents and mineral types.
How is the MSP impacting critical mineral mining and processing?
The MSP fosters cross-border collaboration, and that’s essential for critical mineral mining. Geology predetermined where these minerals lay in the ground literally epochs ago, so we need to make the most of the current layout. Certain countries that need a lot of minerals to manufacture batteries don’t have enough to build out a mine-to-battery supply chain domestically, while other countries have plenty of critical minerals to tap but less demand from local EV manufacturers for battery inputs.
Mining thrives on far-flung cooperation, but processing thrives on local investment. Battery and EV manufacturers benefit from shorter supply distances to mineral processing locations, which are geographically flexible. Countries can build out their mineral processing capacity anywhere that companies can source the permits, build or renovate the plants, and train the talent. At Graphex, we’re assembling one of the first large-scale mine-to-battery supply chains for natural graphite anode material in North America.
Do MSP countries qualify for US EV incentives via the Inflation Reduction Act (IRA)?
MSP helps countries coordinate their support for critical mineral projects across borders but doesn’t – at least, not yet – open up members for IRA tax credits. But multiple countries within the MSP already have free-trade agreements with the US, such as Canada, Australia, and, most recently, Japan. Rumor has it that the US is currently negotiating free-trade agreement deals with other groups within the club, such as the UK and EU.
IRA incentives apply only to EVs assembled in North America that meet certain geographic supply chain thresholds for critical minerals and battery components. To qualify for the full IRA $7,500 tax credit this year, vehicles have to have at least 50% of their battery components produced and at least 40% of their critical minerals extracted, processed, and/or recycled either in North America or in a country with which the US has a free trade agreement.
I’m optimistic that the MSP is going to help to build out a secure, diversified battery mineral supply chain to support EV growth. It’s prioritizing promoting responsible practices, and that’s going to set a high standard for project operations that will, I think, continue to drive the nearshoring trend.
Read more: This 240t electric mining haul truck can charge in 30 minutes
Photo: ABB, electric mining truck
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First Solar just cut the ribbon on a huge new factory in Iberia Parish, Louisiana, and it dwarfs the New Orleans Superdome. The company’s $1.1 billion, fully vertically integrated facility spans 2.4 million square feet, or about 11 times the size of the stadium’s main arena.
The factory began production quietly in July, a few months ahead of schedule, and employs more than 700 people. First Solar expects that number to hit 826 by the end of the year. Once it’s fully online, the site will add 3.5 GW of annual manufacturing capacity. That brings the company’s total US footprint to 14 GW in 2026 and 17.7 GW in 2027, when its newly announced South Carolina plant is anticipated to come online.
The Louisiana plant produces First Solar’s Series 7 modules using US-made materials — glass from Illinois and Ohio, and steel from Mississippi, which is fabricated into backrails in Louisiana.
The new factory leans heavily on AI, from computer vision that spots defects on the line to deep learning tools that help technicians make real‑time adjustments.
Louisiana Governor Jeff Landry says the investment is already a win for the region, bringing in “hundreds of good-paying jobs and new opportunities for Louisiana workers and businesses.” A new economic impact analysis from the University of Louisiana at Lafayette projects that the factory will boost Iberia Parish’s GDP by 4.4% in its first full year at capacity. The average manufacturing compensation package comes in at around $90,000, more than triple the parish’s per capita income.
First Solar CEO Mark Widmar framed the new facility as a major step for US clean energy manufacturing: “By competitively producing energy technology in America with American materials, while creating American jobs, we’re demonstrating that US reindustrialization isn’t just a thesis, it’s an operating reality.”
This site joins what’s already the largest solar manufacturing and R&D footprint in the Western Hemisphere: three factories in Ohio, one in Alabama, and R&D centers in Ohio and California. Just last week, First Solar announced a new production line in Gaffney, South Carolina, to onshore more Series 6 module work. By the end of 2026, the company expects to directly employ more than 5,500 people across the US.
Read more: First Solar pours $330M into a new South Carolina solar factory
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No, it’s not the new Bolt. GM’s design team previewed a new high-riding “sporty Chevrolet EV” that should be brought to life.
Is Chevy launching a new sporty EV?
This is the all-electric vehicle Chevy should sell in the US. General Motors’ design team released a series of sketches previewing a sporty new Chevy EV.
Although it kinda looks like the new 2027 Chevy Bolt EV as a higher-sitting compact crossover SUV, the design offers a fresh take on what it should have looked like.
The new Bolt is essentially a modernized version of the outgoing EUV model with a similar compact crossover silhouette. Nissan adopted a similar style with the new 2026 LEAF as buyers continue shifting from smaller sedans and hatchbacks to crossovers and SUVs.
Will we see the sporty Chevy EV in real life? It’s not likely. For one, the “exploration sketch” is by GM China Advanced designer Charles Huang.
GM Design posted the sketches on its global social media page, but the caption read “Sporty Chevrolet EV for the China Market.”
It’s too bad. The Bolt could use a sporty sibling like an SS variant. Chevy introduced the Blazer EV SS (check out our review) for the 2026 model year, its fastest “SS” model yet. Packing up to 615 horsepower and 650 lb-ft of torque, the Chevy Blazer SS can race from 0 to 60 mph in 3.4 seconds when using Wide Open Watts (WOW) mode.
Will the Bolt be next? I wouldn’t get my hopes up. And if GM does bring the sporty Chevy EV to life, it will likely only be sold in China. Like all the fun cars these days.
What do you think of the design? Would you buy one of these in the US? Let us know your thoughts in the comments.
While deliveries of the 2027 Bolt are set to begin in early 2026, Chevy is offering some sweet deals on its current EV lineup, including up to $4,000 off in Customer Cash and 0% APR financing for 60 months.
Ready to test drive one? You can use our links below to find Chevy Equinox, Blazer, and Silverado EVs at a dealership near you.
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Environment
Podcast: Electricity is the base currency, Tesla Robotaxi crashes, new Porsche Cayenne EV, and more
In the Electrek Podcast, we discuss the most popular news in the world of sustainable transport and energy. In this week’s episode, we discuss electricity becoming the base currency, Tesla Robotaxi crashes, the new Porsche Cayenne EV, and more.
The show is live every Friday at 4 p.m. ET on Electrek’s YouTube channel.
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After the show ends at around 5 p.m. ET, the video will be archived on YouTube and the audio on all your favorite podcast apps:
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