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Lithium-ion batteries are the most common battery in consumer electronics. They are used in everything from cellphones to power tools to electric cars and more. However, they have well defined characteristics that cause them to wear out, and understanding these characteristics can help you to double the life of your batteries — or more. This is especially useful for products that do not have replaceable batteries.

Battery wear is loss of capacity and/or increased internal resistance. The latter is not a well-known concept, but over time the battery is able to put out less amperage as the battery ages, and eventually the battery is unable to generate power quickly enough to operate the appliance at all even though the battery is not empty.

The standard disclaimers apply, all advice is for informational purposes only, CleanTechnica is not responsible for any damages caused by inaccurate information or following any advice provided. Also, new technology may change the characteristics spoken about, making them less or more relevant in the future or even rendering them obsolete.


Lithium batteries age from the following factors:

These articles explain each facet in detail and are worth reviewing if you’re interested in understanding the logic behind the following recommendations.

Time

Try to buy batteries when you need them, because lithium ion ages from the moment it leaves the assembly line. However, by following the recommendations below you can get a longer lifetime from the batteries you own. If possible, look for the date stamp on any battery powered item you intend to buy and try get the newest one. Often you will find it on there, either on the outside of the package or on the item itself.

Charging Cycles

One cycle is fully charging the battery and then fully draining it. Lithium-ion batteries are often rated to last from 300-15,000 full cycles. However, often you don’t know which brand/model of battery is in the item you buy.

Partial cycles will give you many more cycles before the battery wears out, so when possible do partial discharges and then recharge. Don’t intentionally drain a battery before recharging for lithium-ion batteries.

For some equipment this is not realistic, in electric lawnmowers and other outdoor tools for example, but the manufacturer will hopefully have selected a battery chemistry designed for this use case.

Storage/Operating Temperature

Try to keep your batteries cool whenever possible. Don’t store a cellphone or other portable lithium battery in a car on a hot day, and keep them cool when not in use (bring your portable tool batteries inside instead of leaving them in an unconditioned shed/garage). Park an electric vehicle in the shade or a reasonable temperature garage when possible. Many EVs have active cooling of batteries so that will take care of this for you, although you still save battery power by parking in the shade or a conditioned garage.

Also, your pocket is about 30ºC, so store your cellphone on a desk and out of direct sunlight if you’re in the office or at home when practical.

Charging Characteristics

Charge your battery at a slow rate when possible. For a cellphone, use a charger that is rated for about 1/4 of the battery capacity if you can. Avoid quick charging except for rare instances when you absolutely need the most juice as quickly as possible. Charging at 1/2 its capacity per hour is acceptable but chargers that can charge a phone in under 1.5 hours from empty can be very hard on the battery.

For power tools, try to get a slow charger instead of the quick chargers many of them come with. This is not always possible, but often is.

Don’t leave any device connected to the charger once charging is complete. In fact, you should aim to charge to a maximum of 80% (more on that below).

Discharging Characteristics

Try not to abuse your battery by pulling as much power as quickly from it as possible. For an EV, flooring the acceleration pedal on a regular basis is not good for the battery. Similarly, power hungry games can drain cellphone batteries quite quickly as well. If your phone gets hot from high power use (and not the sun or high room temperature), it is an indication that you are punishing the battery.

Sometimes taking it easy on batteries is not always possible because some products, such as lithium-ion powered tools, are hard on the battery by design (drills, lawnmower, snowblowers, etc.). In these cases, manufacturers will typically use batteries designed for high drain rates (but have lower capacity), but anything you can do to be gentle on even these batteries will pay dividends in longer life. For power banks, try to use the power at a moderate rate. USB models can be tricky to limit your current draw rate as a phone or tablet will draw what it wants up to the bank limit, but for non-USB items you can often try to limit how quickly it’s drawing power.

Also you can “hack” this issue by buying and using a larger capacity battery if your device can handle it. For the same power draw, a larger capacity battery will have a lower percent drain per hour. This also reduces cycle count.

For items you don’t use daily, check on your batteries from time to time in case they are draining themselves when not in use. For EVs and cellphones, this is not a noticeable problem, but for power tools and power banks it is a good idea to check on the battery every few months (or weeks if it drains itself quickly) and top it up to 50%-ish for storage.

Depth Of Charge

Unlike most other battery types (especially lead acid), lithium-ion batteries do not like being stored at high charge levels. Charging and then storing them above 80% hastens capacity loss. So charge the battery to 80% or a bit less if that will get you through the day/week. Most EVs have the ability to select a percentage to charge up to in the software.

Charging above 80% is not a big problem if you intend to draw it down quickly and need the full capacity. Of course, try not to do this regularly if you don’t have to. Avoid overnight charging of your phone unless it has a smart charging feature, such as some Apple phones. For Android phones, use Accubattery software or similar, which will beep at 80% charge as a reminder to unplug the cord. Charge to full in the morning if needed to get through the day.

Similarly, for your EV if you have a long driving day planned, setting the software to charge to full by morning (not storing the vehicle overnight at full) and driving until you are below 80% rather quickly will not cause much extra wear to your batteries.

In general, it’s the storage time above 75-80% that causes most of the extra high charge wear.

For storing batteries long term, charge them to about 50% and check on them every now and then.

Depth Of Discharge

According to many sources, lithium-ion doesn’t like being fully discharged. So try to avoid draining your batteries below about 25% when possible. If unavoidable, then charge it back up to above 25% as soon as possible so the time spent near empty is minimized.

Miscellaneous Battery Information

  • Lithium-ion batteries have no memory effect. This was a facet of Nickel Cadmium batteries that went out of style decades ago, yet this is a surprisingly common question people ask about any rechargeable battery.
  • Most name-brand devices use quality name-brand batteries, but some devices (such as cheap power banks or no-name products) use off-brand or grey market batteries that will not last for years no matter how much you baby them. Try to avoid buying products with these batteries because the money you save buying them translates into reduced product life.
  • For some devices, the charge gauge can fall out of calibration and give you incorrect readings. This can typically be fixed by either fully charging or fully discharging then recharging the battery back to full. However this is hard on the battery, so it’s not something you want to do regularly, but in the rare instance that this is the cause of your issues, then a full charge or charge-discharge cycle will solve it. Quickly draw the battery back down to 80% before putting it back in service.
  • Everything stated above is quite generalized, and with the various battery chemistries on the market, all of them have slightly different characteristics. Once facet may be stronger in one chemistry vs. another but in general the advice provided is applicable to all lithium battery chemistries.

End Of Life (EOL)

End of life for a lithium-ion battery typically occurs when the battery can no longer perform the function the user requires of it. Commercially, when a battery (pack) has reached 80% of its design capacity it is considered EOL, but for end users, it’s typically looked at as when the device (or battery pack) becomes unusable.

When your battery starts acting funny, it can mean it’s ready to be retired. Some Apple phones have the ability to calculate capacity remaining (it is buried in the settings) and Accubattery for Android can do the same thing if installed and used for at least a week.

These are some of the strange quirks you may run into that can occur with worn out lithium-ion batteries:

  • Device shuts down stating low battery even though it should have plenty of runtime left, even if it stated a decent percent charge remaining just minutes before
  • The battery percentage meter drops randomly
  • Charging finishes prematurely even though the battery did not accept much power
  • Sudden capacity drops without warning
  • Self-discharge rate soars and is often uneven
  • The battery (pack) gets very hot during charging (sometimes the charger shuts down due to this)
  • Pouch batteries can start bulging (seen on some cell phones)

Be sure to recycle all batteries at the end of their life as they contain valuable materials that can be recycled into new batteries.


A summary of the terminology used in the battery world:

Charging algorithm = Battery is charged at Constant Current, then near full charge (typically over 80%) the charger switches to Constant Voltage. The charging rate slows until the battery reaches 100% charge. Many EVs modify this algorithm.

C = Capacity of the battery

  • Battery ability to output power is measured in 1/C. 1C means the battery drained in one hour, 2C means 30 minutes (1/2 hour), 3C means empty in 20 minutes (1/3 of an hour) and so forth.
  • Charging can also be measured in C, 1C means charged in 1 hour, 0.5C charged in 2 hours, 2C charged in 30 minutes and so forth.
    Charge rates are not typically linear, the battery is typically charged more rapidly until it reaches the Constant Voltage stage.

Series = Multiple batteries linked in a chain to increase the total voltage of the pack.

Parallel = Multiple batteries linked side by side to increase amperage instead of voltage.

(x)S(x)P configuration = explains how multiple batteries are linked. 4S2P for example means 8 cells, four in Series and two Parallel rows

Volts (V) = Electric potential. Power outlets are measured in volts.

Amps (A)= Number of Coulombs of electrons carrying those volts.

Watts (W)= Volts x Amps. Energy/Power usage is often measured in watts. A kilowatt is 1000 watts. kWh is Kilowatts per hour.

Energy is measured in Joules and is convertible to Watts/second if you have a time component.

Power = Energy over Time. Typically measured in Watts. One Joule per second is 1 watt. The same number of Joules or Watts in half the time is twice the power.

Nominal voltage = Voltage used to calculate Watts of a battery.

Battery capacity = How many Ah of power the battery can output (when new).

Load = Device that uses the power from the battery.

Internal resistance of a battery affects its Power output. Increased internal resistance is the reduction in rate of Power output the battery can deliver. Energy output is affected somewhat by increased internal resistance.



 


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Watch this autonomous excavator build a 215 foot retaining wall [video]

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Watch this autonomous excavator build a 215 foot retaining wall [video]

The robotics experts at ETH Zurich have developed an autonomous excavator that uses advanced AI to help it complete high-skill tasks without a human operator.

Dry stone wall construction typically involves huge amounts of operator labor. Doing it right requires not just hours of labor, but hours of skilled, experienced labor. At least, it used to. If the crew at ETH is successful, building stone retaining walls will soon become a “set it and forget it” task for robots to complete. Robots like their HEAP excavator.

HEAP (Hydraulic Excavator for an Autonomous Purpose) is a customized Menzi Muck M545 developed for autonomous operation that uses electrically-driven hydraulics to operate an advanced boom arm equipped with draw wire encoders, LiDAR, Leica iCON site-mapping, and a Rototilt “wrist” on the end that makes it look more like a high-precision robotic arm than a traditional heavy equipment asset.

ETH HEAP tech stack

Image via ETH Zürich.

Which makes sense. After all: the ETH guys are roboticists, not skilled heavy equipment operators. So, how does their robot do against skilled operators?

“We are currently outperformed by human excavator operators in placement speed,” ETH researchers wrote in Science Robotics. “Such operators, however, typically require string and paint references with which to register their construction and often a second or third person outside the machine to provide guidance and to insert small supporting stones, gravel, and soil by hand and shovel. In contrast, our process can build complex nonplanar global surface geometries without physical reference markers, does not require a skilled driver or small supporting stones, and provides a full digital twin of the built structure for better accountability and future reuse.”

Translation: the robot is slower, but it gets the job done.

You can watch the ETH HEAP put all its onboard tech to work building a 215 foot long, 20 foot high retaining wall all on its own in the video, below.

Autonomous excavator constructs dry stone wall

The completed project can be seen at Circularity Park in Oberglatt, Switzerland, and illustrates the potential for autonomous equipment to build with irregularly-shaped materials. And with skilled operators in short supply everywhere, the potential to free up operators so they can go where they’re really needed.

Electrek’s Take

ETH Zürich’s robot excavator has been in development for years, with numerous white papers exploring its potential uses in construction and agriculture published on the company’s site. It’s quite a rabbit hole, as internet deep-dives go, and I highly recommend it.

That said, the electrically driven hydraulics and high-precision Rototilt wrist on the end of the boom arm’s “claw” alone make this futuristic excavator worth some attention. As more and more manufacturers switch to full electric or even “just” electric drive, research into better solutions for existing hydraulic equipment and expertise could lead to big market wins.

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Elon Musk reveals Tesla software-locked cheapest Model Y, offers 40-60 more miles of range

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Elon Musk reveals Tesla software-locked cheapest Model Y, offers 40-60 more miles of range

Elon Musk has revealed that Tesla software-locked its cheapest Model Y (Standard Range RWD), and it plans to offer 40 to 60 more miles of range for $1,500-$2,000.

Over the years, Tesla has periodically offered cheaper vehicles with shorter ranges, and rather than building a new vehicle with a smaller battery pack, the automaker has decided to instead use the same battery packs capable of more range and software-locked the range.

Yesterday, we reported that Tesla stopped taking orders for the cheapest version of Model Y, the Standard Range RWD with 260 miles of range. Instead, Tesla started offering a new Long Range RWD with 320 miles of range.

Separately, CEO Elon Musk revealed that the previous Model Y Standard Range RWD was a software-locked vehicle – something that was suspected but never confirmed.

The CEO announced that Tesla plans to unlock the rest of the battery packs for an additional 40 to 60 miles of range:

The “260 mile” range Model Y’s built over the past several months actually have more range that can be unlocked for $1500 to $2000 (gains 40 to 60 miles of range), depending on which battery cells you have.

Musk said that Tesla is currently “working through regulatory approvals” to enable this” for this upgrade offer.

Previously, Tesla owners simply had to go to their mobile apps to pay and unlock the extra range.

Electrek’s Take

This has been a controversial approach by Tesla because it is inefficient to have unused extra heavy batteries in your vehicle. Some argue that if it’s already built, in your car, why not use it?

Tesla’s counterargument is that it is selling them a vehicle with clear specs for a specific price.

That’s technically true since Tesla goes out of its way not to specify the kWh energy capacity of its vehicles.

I think it would just be fair to at least know what you are buying before you do. Some Model Y SR RWD owners will see this as good news to have the opportunity to pay for 40 to 60 miles of range through a software update, and others will be disappointed that their vehicles have been hauling a few hundred pounds of extra weight for no reason.

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Tesla axes cheapest Model Y – but now there’s a longer range one for $2k more

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Tesla axes cheapest Model Y – but now there's a longer range one for k more

Tesla has introduced a new variant of the Model Y – the Long Range Rear-wheel drive – and axed the previous RWD model, which had previously been the cheapest Model Y ever in the US.

Tesla’s prices have been doing their usual fluctuating lately, with the Model Y getting a $2k discount just two weeks ago. That discount brought it to equivalent to its lowest price ever, at least when tax credits are included.

But now Tesla has axed that model, the standard range RWD Model Y, and replaced it with a longer range model for $2k more.

Tesla updated its website to add the new Long Range RWD Model Y, starting at a base price of $44,990. But, like the last model, it also qualifies for the US EV tax credit, so if you qualify for that, you can get it for $37.5k instead.

The LR RWD model started shipping early last month in Europe, so it’s not a big surprise to see it come to America now.

The new model is much the same as the old model, but has a larger battery. Instead of the 260-mile range of the SR RWD, the LR RWD comes with 320 miles of range. That’s quite a jump for just $2k more, though for people who don’t need the range, the lower base price might have been nice to retain.

That said – prior to April 19, the Model Y SR RWD sold for the same price as the LR RWD today. During the first quarter of the year, Tesla did run some temporary discounts, but basically, among the price fluctuations, you are now just getting a longer-range car for about the same price as you might have paid at certain points in the past few months. Not too shabby.

Along with these changes, Tesla also added the new Quicksilver paint option for $2,000, but it’s only available on Long Range AWD and Performance models.

This color is a lighter gray/silver, but with a lot of depth to it. It’s been out in Europe since 2022, and is quite a good looking color by all accounts (if you’re into that sort of thing). This is the first it’s come to the US – though some inventory cars have been available in the color for the last week or so.

Tesla also says that owners who bought the 260-mile battery actually got a car that came with additional hidden battery capacity. Tesla has done this before in the name of manufacturing simplicity – produced a single battery pack, but locked some to lower amounts of range through software.

Tesla plans to offer software unlocks which will allow owners who bought the 260-mile SR RWD to add an additional 40-60 miles of range, depending on which battery cells they have, for an additional $1,500-2,000. But this plan is pending regulatory approval, so stay tuned for when that might happen.

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