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When Chevy announced it was dropping the price of the Chevy Bolt EV by $6,000 earlier this year to $25,600, it went from a good EV option to a great one. This is a 5-star-safety-rated sporty hatchback EV with 259 miles of real range, lots of space inside, and a great interior.

So good, in fact, I decided to do the unthinkable: buy one for my 70-something mom. Here’s how it went.

As a background, I’ve owned mostly Teslas (S, X, 3, Y) since 2013, and one of the things I like most about that experience is not having to deal with car dealers. I leased a 2017 Chevy Bolt from 2017 to 2020 and loved the car, but again, didn’t love the dealership experience on either end of the Bolt ownership. I went over this in my Bolt ownership retrospective.

With Chevy’s help, we identified a Bolt that was being sold for MSRP on its way to Serpentini Chevrolet in NE Ohio. I remember their ads from growing up – “American, and prooooouuuud of it!” – and even though the name sounds like “snake” in Italian, they’ve been around for a long time.

I spoke with a salesperson there about my requirements. “Just the car, please. No upgrades. No maintenance plan. No nothing.” We were very quickly on the same page. One nice thing about not being nearby was that I didn’t have to go into the dealership and deal with waiting, paperwork, and of course, the upselling and haggling.

After some minor delays, the car arrived on the lot. After taxes, destination, and other typical miscellaneous charges, the $26,500 Bolt EV price had grown to over $28,692.04. Backward Ohio doesn’t have any EV incentives and, in fact, charges an extra $200/year on registration for disincentivizing EVs. This kind of thinking is indicative of the governance that sends forward-thinking people packing for the coasts – I digress.

I wired the money to the dealership’s bank account and told my mom and brother that it was plated and ready to be picked up the next day. After calling the insurance company and having it added to their plan, they went to the dealership the next day.

Dealerships suck

Did I mention dealerships suck? They almost universally do. I had almost forgotten how bad my experience was in New York when I picked up mine in 2017. The salespeople there in Ohio decided to hit my 70-year-old mom, who doesn’t know much about cars, let alone EVs, with a bullshit maintenance plan upsell. (Free oil changes!) According to her, it wasn’t an option – it was just a choice between that one and a more expensive one. She wrote a check for almost $2000 even though I had already paid for the car and told them I didn’t want any of their BS maintenance plans. My brother called me and told me what was happening.

I picked up the phone and started screaming at those $%#* cockroaches because, apparently, a customer who wanted to buy a car sight unseen with cash wasn’t enough of a gift – they had to try to steal a few weeks of retirement money from a widow. I’m not still mad, I swear.

To their credit (?). they did quickly tear up my mom’s check and apologize, and I guess they have a system in place that incentivizes this behavior. Also, Serpentini did originally offer the car at MSRP, which was decent in those times. Shoutout to Chris there for the help.

After the remote scene I caused, they gave my mom and brother a quick rundown of the car. My mom drove the car home timidly but figured out the car pretty quickly. She’s coming from a 2010 Prius, so it wasn’t night and day different.

Qmerit charger install

One genuinely genius move that Chevy made was offering either $1,000 of EVgo fast charging credit or $1,000 toward a Qmerit home EV charging unit install as part of buying a Bolt. That’s going to get new EV owners off on the right foot, and I was excited to get a Level 2 charger installed in my childhood home.

Unfortunately, Qmerit never responded to the order request, and again, almost a month after the car purchase, I had to intervene. I called Qmerit, and they said the dealer never approved the work order. I called the dealer again, and they said they sent the order to Qmerit. I rang up the Chevrolet concierge to hopefully mediate, but everyone just kept pointing fingers at each other. Finally, I did a three-way conference call and told them all that the call wasn’t going to end until someone took responsibility for this.

Finally, I got a guy at Qmerit to take responsibility and project manage the operation. He got approval from the dealership manually and found an installer near the dealership but 30 miles from my mom’s house. The first estimate was $2,500 (so we’d pay $1,500). That included a device necessitated because the 80A breaker box was nearly full. We had a decommissioned breaker for a hot tub that made this unnecessary.

I had specced out the install with a local electrician who said it would cost $500, which broke down to about $250 in parts and $250 in labor. Inspection was separate.

I got a second installer from Qmerit to offer it for $1600, which would have still cost us more than just having our local guy do it. I showed the $500 estimate to the Qmerit project manager and finally got an under-$1,000 estimate that would be reimbursed with Chevy’s generous offer. Days later, the 240V plug was installed.

The post-mortem on Qmerit that I sent to Chevy:

  • Qmerit says that hundreds of new Chevy Bolt owners go through this same problem.
  • It sounds like the system that communicates between dealers and Qmerit often breaks down, and it is up to the customer to get everyone on the same page. Bad experience.
  • Qmerit needs a dedicated project manager to keep everyone in line. They obfuscated the situation and solution until they knew I was going to keep calling them. I imagine many give up.
  • The installers told me that plugs were dumb and wanted to do straight wire. I think this option is best for some but not all – should be some literature about that to help customers decide.  
  • Two installers told me that Qmerit takes a 20-30% cut, so they pass on the extra cost to the customer. So a real $750 install will use the full $1000 credit.

240V Level 2 charger standard on EUV, but only 120V in EV

So the dealer and Qmerit both dropped the ball earlier so it was my turn to fail. I was under the impression that the Bolt EV and EUV both came with 240V Level 2 charge cables (Webasto Go OEM). Turns out that the Bolt EUV comes with it standard while it is a $295 option on the EV. The Bolt EV comes with an old 120V Level 1 charger, so my mom didn’t have anything to plug into the 240V outlet like I had assumed.

She doesn’t drive much and was doing fine with the 110V charger, which puts on about 4 miles/hour of charge. That equates to about 60 miles in the 15 hours she’s not using it, more than she almost ever drives in a day.

In the short term, I sent one of these adapters which allows the Level 1 charger that comes with the Bolt EV to accept 240V (x12A) and charge at almost 3kW, which means a full charge from dead (65kWh) can happen in 24 hours. I plan to have a proper 240V Level 2 charging option there by the end of the month. I have to wonder how much GM is saving by putting a Level 1 charger in the car vs. a $295 Level 2 charger option. I bet it is under $100, and I’m pretty sure people would rather pay extra for the better charger.

Mom loves the Bolt EV

Initial hesitation gave way to outright love of the little vehicle. Things she didn’t know she would love:

  • Always warm when starting. Can start heat in the garage.
  • Easy to get in and out. Hatchback easy to open and close.
  • Wireless CarPlay great for Music and Maps. Easy to make and take calls.
  • Headlights are brighter than the Prius. Easier to drive at night.
  • Loves rear view monitor when backing up. Small size makes parking/garage easy.
  • No more range anxiety after first few weeks.
  • Loves talking about it with strangers who ask about EVs.
  • “Smooth!”

Doesn’t like:

  • Wipers. They aren’t in sync, and they come from both angles, which is distracting.
  • Has left it on a few times because it is so quiet.

Electrek’s take

It wasn’t an easy journey, but it was worth it. The dealer experience is still broken in my opinion compared to EV players like Tesla, Lucid, and Rivian. I’m not even sure it is fixable. Ford and Volvo/Polestar are trying to spin off their EV groups so they can escape dealer headaches. Chevy and Ford have told me they are trying to eliminate and threaten dealers who do markups. But they still proliferate. My best advice to consumers is just hold your nose and get the dealer experience over with. Try to do as much over the phone or on email as possible and stick to your guns when picking up the vehicle.

But the final Bolt EV product is fantastic, even for someone like my mom who isn’t terribly interested in learning new technology or changing how she does things. Yes, the Bolt EV has slow 54kw DC fast charging, slippery FWD, and other minor shortcomings. But there are so many positives for every negative, and for my mom, who will rarely (if ever) go on a 250+ mile trip, fast charging is moot.

So my mom loves it, and yours probably will too.

I had a chance to drive her Bolt EV when I drove through town (with the absurdly big in comparison Ford F-150). It was an absolute pleasure, especially for city driving and parking. So much so, I think I might get one of my own.

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Caterpillar is putting MASSIVE 240-ton electric haul truck to work in Vale mine

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Caterpillar is putting MASSIVE 240-ton electric haul truck to work in Vale mine

Mining company Vale is turning to Caterpillar to provide this massive, 240-ton battery-electric haul truck in a bid to slash carbon emissions at its mines by 2030.

Caterpillar and Vale have signed an agreement that will see the Brazilian mining company test severe-duty battery electric mining trucks like the 793 BEV (above), as well as V2G/V2x energy transfer systems and alcohol-powered trucks. The test will help Vale make better equipment choices as it works to achieve its goals of reducing direct and indirect carbon emissions 33% by 2030 and eliminating 100% of its net emissions by 2050.

If that sounds weird, consider that most cars and trucks in Brazil run on either pure ethyl alcohol/ethanol (E100) or “gasohol” (E25).

“We are developing a portfolio of options to decarbonize Vale’s operations, including electrification and the use of alternative fuels in the mines. The most viable solutions will be adopted,” explains Ludmila Nascimento, energy and decarbonization director Vale. “We believe that ethanol has great potential to contribute to the 2030 target because it is a fuel that has already been adopted on a large scale in Brazil, with an established supply network, and which requires an active partnership with manufacturers. We stand together to support them in this goal.”

Vale will test a 240-ton Cat 793 battery-electric haul truck at its operations in Minas Gerais, and put energy transfer solutions to a similar tests at Vale’s operations in Pará over the next two-three years. Caterpillar and Vale have also agreed to a joint study on the viability of a dual-fuel (ethanol/diesel) solution for existing ICE-powered assets.

Vale claims to be the world’s largest producer of iron ore and nickel, and says it’s committed to an investment of between $4 billion to $6 billion to meet its 2030 goal.

Cat 793 electric haul truck

During its debut in 2022, the Cat 793 haul truck was shown on a 4.3-mile test course at the company’s Tucson proving grounds. There, the 240-ton truck was able to achieve a top speed of over 37 mph (60 km/h) fully loaded. Further tests involved the loaded truck climbing a 10% grade for a full kilometer miles at 7.5 mph before unloading and turning around for the descent, using regenerative braking to put energy back into the battery on the way down.

Despite not giving out detailed specs, Caterpillar reps reported that the 793 still had enough charge in its batteries for to complete more testing cycles.

Electrek’s Take

Caterpillar-electric-mining-truck
Cat 793 EV at 2022 launch; via Caterpillar.

Electric equipment and mining to together like peanut butter and jelly. In confined spaces, the carbon emissions and ear-splitting noise of conventional mining equipment can create dangerous circumstances for miners and operators, and that can lead to injury or long-term disability that’s just going to exacerbate a mining operation’s ability to keep people working and minerals coming out of the ground.

By working with companies like Vale to prove that forward-looking electric equipment can do the job as well as well as (if not better than) their internal combustion counterparts, Caterpillar will go a long way towards converting the ICE faithful.

SOURCES | IMAGES: Caterpillar, Construction Equipment, and E&MJ.

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Argonne Nat’l Lab is spending big bucks to study BIG hydrogen vehicles

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Argonne Nat'l Lab is spending big bucks to study BIG hydrogen vehicles

Argonne National Laboratory is building a new research and development facility to independently test large-scale hydrogen fuel cell systems for heavy-duty and off-road applications with funding from the US Department of Energy.

The US Department of Energy (DOE) is hoping Argonne Nat’l Lab’s extensive fuel cell research experience, which dates back to 1996, will give it unique insights as it evaluates new polymer electrolyte membrane (PEM) fuel cell systems ranging from 150 to 600 kilowatts for use in industrial vehicle and stationary power generation applications.

The new Argonne test facility will help prove (or, it should be said, disprove) the validity of hydrogen as a viable fuel for transportation applications including heavy trucks, railroad locomotives, marine vessels, and heavy machines used in the agriculture, construction, and mining industries.

“The facility will serve as a national resource for analysis and testing of heavy-duty fuel cell systems for developers, technology integrators and end-users in heavy-duty transportation applications including [OTR] trucks, railroad locomotives, marine vessels, aircraft and vehicles used in the agriculture, construction and mining industries,” explains Ted Krause, laboratory relationship manager for Argonne’s hydrogen and fuel cell programs. “The testing infrastructure will help advance fuel cell performance and pave the way toward integrating the technology into all of these transportation applications.”

The Hydrogen and Fuel Cell Technologies Office (HFTO) of DOE’s Office of Energy Efficiency and Renewable Energy is dedicating about $4 million to help build the new Argonne facility, which is set to come online next fall.

Electrek’s Take

Medium-sized Hydrogen FC excavator concept; via Komatsu.

It’s going to be hard to convince me that the concentrated push for a technology as inefficient as hydrogen fuel cells has more to do with any real consumer or climate benefit than it does keeping the throngs of people it will take to manufacture, capture, transport, store, house, and effectively dispense hydrogen gainfully employed through the next election cycle.

As such, while case studies like the hydrogen combustion-powered heavy trucks that have been trialed at Anglo American’s Mogalakwena mine since 2021 (at top) and fuel cell-powered concepts like Komatsu’s medium-sized excavator (above) have proven that hydrogen as a fuel can definitely work on a job site level while producing far fewer harmful emissions than diesel, I think swappable batteries like the ones being shown off by Moog Construction and Firstgreen have a far brighter future.

Speaking of Moog, we talked to some of the engineers being their ZQuip modular battery systems on a HEP-isode of The Heavy Equipment Podcast a few months back. I’ve included it, below, in case that’s something you’d like to check out.

SOURCES | IMAGES: ANL, Komatsu, and NPROXX.

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Velocity truck rental adds 47 high-speed truck chargers to California dealer network

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Velocity truck rental adds 47 high-speed truck chargers to California dealer network

Velocity truck rental is doing its part to help commercial fleets electrify by energizing 47 high-powered charging stations at four strategic dealer locations across Southern California. And they’re doing it now.

The new Velocity Truck Rental & Leasing (VTRL) charging network isn’t some far-off goal being announced for PR purposes. The company says its new chargers are already in the ground, and set to be fully online and energized by the end of this month at at VTRL facilities in Rancho Dominguez (17), Fontana (14), the City of Industry (14), and San Diego (2).

45 120 kW Detroit e-Fill chargers make up the bulk of VTRL’s infrastructure project, while two DCFC stations from ChargePoint get them to 47. All of the chargers, however, where chosen specifically to cater to the needs of medium and heavy-duty battery electric work trucks.

The company says it chose the Detroit e-Fill commercial-grade chargers because they’ve already proven themselves in Daimler-heavy fleets with their ability to bring Class 8 Freightliner eCascadias, Class 6 and 7 Freightliner eM2 box trucks, and RIZON Class 4 and 5 cabover trucks, “to 80% state of charge in just 90 minutes or less.”

At Velocity, we are not just reacting to the shift towards electric mobility; we are at the forefront with our customers and actively shaping it. By integrating high-powered, commercial-grade charging solutions along key transit corridors, we are ensuring that our customers have the support they need today. This charging infrastructure investment is a testament to our commitment to helping our customers transition smoothly to electromobility solutions and to prepare for compliance with the Advanced Clean Fleets (ACF) regulations.

David Deon, velocity president

Velocity plans to offer flexible charging options to accommodate the needs of different fleets, including both managed, “charging as a service” subscription plans and self-managed/opportunity charging during daily routes. While trucks are charging, drivers and operators will be able to relax in comfortable break rooms equipped with WIFI, television, snacks, water, and restrooms.

Electrek’s Take

Image via DTNA.

While it feels a bit underwhelming to write about trucking companies simply following the letter of the law in California, the rollout of an all-electric, zero-emission commercial trucking fleet remains something that, I think, should be celebrated.

As such, I’m celebrating it. I hope you are, too.

SOURCE | IMAGES: Global Newswire; Daimler Trucks.

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