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A number of troubling developments point to serious financial troubles for SONDORS, the company behind a wide range of electric bicycles as well as the Metacycle electric motorcycle (and an ill-fated three-wheeled electric car, but that’s another story).

This isn’t the first time that SONDORS has raised eyebrows. The company burst onto the scene in 2015 with a controversial new e-bike for the rock-bottom price of $500. At the time, many questioned whether it was a scam. SONDORS ultimately delivered the bikes, though rolled in late and landed short on the published specs. And that became a hallmark of the company over the years with multiple new product launches: delivered late and under-specced but always getting there. Mostly.

This time, though, may be different. Now the company seems to be facing a number of financial troubles that have resulted in worrying signs of potential collapse.

SONDORS METACYCLE
The original MetaCycle prototype from 2021

It all started in early 2021 when the company unveiled its flashy Metacycle electric motorcycle. At a bargain price of $5,000 with a top speed of 80 mph (130 km/h) and a max range of 80 miles (130 km), it looked like a revolution in the industry.

But in order to get a ride on that revolution, customers had to front the money in advance.

In usual SONDORS fashion, the company overran its expected timeline by months and then nearly a year. Some customers were angry, ultimately asking for refunds. Many received them. But eventually, the Metacycles started rolling out in small batches and arriving at some pre-order customers’ doors. I even got a ride on one of the bikes. It was actually surprisingly good.

Sure, it didn’t meet the performance figures that were originally promised. And the shiny polished aluminum frame somehow morphed into a matte PVC-pipe-colored gray. And it was somehow nearly 50% heavier than expected. But the bike worked pretty well and was a lot of fun.

Along the way, SONDORS opened another round of orders at a higher price of $6,500. Strangely, some of those orders even started arriving to customers, despite many of the original first batch customers from more than a year earlier still sitting there empty-handed. It appeared that SONDORS wasn’t shipping based on order number but rather prioritizing customers that it could quickly reach with its deliveries or who lived in states where SONDORS had already received regulatory approval for registrations and established distribution solutions.

As SONDORS continued to take orders but dragged its feet on shipments, customer anger grew. More riders began demanding refunds, many of which had waited nearly two years at that point. The ones who received refunds often had to contact the company dozens of times over weeks or months. Many more couldn’t get refunds at all.

SONDORS was obviously in desperate need of money and set its sights on an IPO to quickly generate the cash it needed to stay afloat. But the IPO plan was beset with problems from the start and eventually unraveled.

Metacycles began rolling out to customers across the US

That’s when key personnel started leaving the company, including executives. (Author’s note, and potentially spoiler alert: At this point, it is unclear exactly who remains working at SONDORS. There doesn’t appear to be anyone left in PR or marketing, and the CEO, Storm Sondors, has not responded to my requests for comment.)

Basically, things weren’t looking good for SONDORS or the company’s customers, but this was also a company that had repeatedly been pushed onto the ropes and somehow always gotten back up to make it through another round. Some held out hope that it could pull off another miracle.

Next, SONDORS launched a fire sale on Metacycles, which it claimed put 1,000 more orders on its books. If true, that likely added more cash to its coffers. The final Hail Mary for the beleaguered e-bike company appears to have been the unveiling of an off-road electric motorcycle known as the MetaBeast. It was only shown in renders, but that didn’t stop SONDORS from taking pre-orders for that model too.

SONDORS METABEAST X
How the SONDORS MetaBeast was projected to look, should it ever be built

That brings us to the present day.

If SONDORS had pinned its financial salvation on those MetaBeast pre-orders, then it doesn’t look promising.

All signs point to a serious financial meltdown at headquarters. In fact, there may not even be any headquarters anymore.

According to Google, the SONDORS facility in Los Angeles is now “permanently closed.”

But, apparently, leaving headquarters and working from home is the least of SONDORS’ corporate issues. That’s because it can’t even take credit card orders anymore.

Visiting the SONDORS website and trying to purchase a bike brings up an error explaining that the company can’t take orders right now. That’s likely due to a status issue with SONDORS’ merchant account.

While there do appear to be hundreds of Metacycles already cruising around US roads, there are likely thousands more customers still waiting for either a refund or a bike. They gather in online communities, sharing tips on potential avenues for refunds or otherwise simply commiserating together.

“Same as so many,” says one Metacycle customer. “I paid in full in 2022, canceled my order, was guaranteed a refund, and have now been ghosted by phone and email for months. I tried to do a chargeback on my credit card, but they don’t allow it past 120 days.”

Some others have been successful with credit card chargebacks, such as another customer whose delivery window came and went last spring. This customer said, “After being told that the bike was still in ‘quality check’ and would be no more than 4 to 5 weeks ‘tops’ back in the beginning of April of this year, and then being completely and entirely ghosted by support tickets, phone calls, voicemails, and emails, ever since, I finally went and did a chargeback with my credit card company a few weeks ago, and I’ve never felt better. I wasn’t even able to request a cancelation/refund through Sondors because they were completely unresponsive to any form of correspondence, which I believe actually worked to my favor in this case.”

Many customers are now openly discussing plans online for a class action lawsuit, even as rumors swirl of a fraud investigation from the Attorney General of California.

sondors metacycle electric motorcycle

Where did it all go so wrong?

Hindsight is 20/20, and we aren’t even on the hind end of this ordeal yet, but the major issues can likely be traced back to SONDORS’s decision to expand into motorcycles.

Electric bicycles, while not simple machines, are vastly less complicated than electric motorcycles. Everything about e-bikes, from production to regulations to fulfillment logistics, is a walk in the park compared to motorcycles, which are honest-to-goodness motor vehicles.

While the company’s goal was admirable – trying to take their expertise in contract manufacturing to the next level with a larger and more capable product – the added cost and complexity were likely something the team simply wasn’t prepared for.

It’s not the first time a micromobility company on seemingly solid ground has overextended itself. Boosted Boards, once the brand name in electric skateboards, sought to expand its market with a high-tech and highly-refined electric scooter. And that’s exactly what it did – until the project proved so complicated and capital-intensive that it bankrupted the company after the first round of deliveries. Sound familiar?

sondors metacycle shipping

So what happens now?

At this point, the future for SONDORS seems grim but not sealed. If any e-bike company can dance its way out of impending financial doom, it’s SONDORS. No one has more experience at it. But on the flip side, we’ve never seen SONDORS dance this close to midnight, and the music is very close to going out.

Without being able to reach anyone at SONDORS for comment, it’s impossible to say exactly what is going on or just how rocky the company’s footing currently is.

And with the Dutch e-bike company VanMoof’s bankruptcy still fresh enough in the industry’s collective memory, such a quick fall from grace is no longer unthinkable.

One thing is for sure, though. If you were planning on a MetaBeast as a Christmas present, you should probably have a backup plan just in case.

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Caterpillar is putting MASSIVE 240-ton electric haul truck to work in Vale mine

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Caterpillar is putting MASSIVE 240-ton electric haul truck to work in Vale mine

Mining company Vale is turning to Caterpillar to provide this massive, 240-ton battery-electric haul truck in a bid to slash carbon emissions at its mines by 2030.

Caterpillar and Vale have signed an agreement that will see the Brazilian mining company test severe-duty battery electric mining trucks like the 793 BEV (above), as well as V2G/V2x energy transfer systems and alcohol-powered trucks. The test will help Vale make better equipment choices as it works to achieve its goals of reducing direct and indirect carbon emissions 33% by 2030 and eliminating 100% of its net emissions by 2050.

If that sounds weird, consider that most cars and trucks in Brazil run on either pure ethyl alcohol/ethanol (E100) or “gasohol” (E25).

“We are developing a portfolio of options to decarbonize Vale’s operations, including electrification and the use of alternative fuels in the mines. The most viable solutions will be adopted,” explains Ludmila Nascimento, energy and decarbonization director Vale. “We believe that ethanol has great potential to contribute to the 2030 target because it is a fuel that has already been adopted on a large scale in Brazil, with an established supply network, and which requires an active partnership with manufacturers. We stand together to support them in this goal.”

Vale will test a 240-ton Cat 793 battery-electric haul truck at its operations in Minas Gerais, and put energy transfer solutions to a similar tests at Vale’s operations in Pará over the next two-three years. Caterpillar and Vale have also agreed to a joint study on the viability of a dual-fuel (ethanol/diesel) solution for existing ICE-powered assets.

Vale claims to be the world’s largest producer of iron ore and nickel, and says it’s committed to an investment of between $4 billion to $6 billion to meet its 2030 goal.

Cat 793 electric haul truck

During its debut in 2022, the Cat 793 haul truck was shown on a 4.3-mile test course at the company’s Tucson proving grounds. There, the 240-ton truck was able to achieve a top speed of over 37 mph (60 km/h) fully loaded. Further tests involved the loaded truck climbing a 10% grade for a full kilometer miles at 7.5 mph before unloading and turning around for the descent, using regenerative braking to put energy back into the battery on the way down.

Despite not giving out detailed specs, Caterpillar reps reported that the 793 still had enough charge in its batteries for to complete more testing cycles.

Electrek’s Take

Caterpillar-electric-mining-truck
Cat 793 EV at 2022 launch; via Caterpillar.

Electric equipment and mining to together like peanut butter and jelly. In confined spaces, the carbon emissions and ear-splitting noise of conventional mining equipment can create dangerous circumstances for miners and operators, and that can lead to injury or long-term disability that’s just going to exacerbate a mining operation’s ability to keep people working and minerals coming out of the ground.

By working with companies like Vale to prove that forward-looking electric equipment can do the job as well as well as (if not better than) their internal combustion counterparts, Caterpillar will go a long way towards converting the ICE faithful.

SOURCES | IMAGES: Caterpillar, Construction Equipment, and E&MJ.

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Argonne Nat’l Lab is spending big bucks to study BIG hydrogen vehicles

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Argonne Nat'l Lab is spending big bucks to study BIG hydrogen vehicles

Argonne National Laboratory is building a new research and development facility to independently test large-scale hydrogen fuel cell systems for heavy-duty and off-road applications with funding from the US Department of Energy.

The US Department of Energy (DOE) is hoping Argonne Nat’l Lab’s extensive fuel cell research experience, which dates back to 1996, will give it unique insights as it evaluates new polymer electrolyte membrane (PEM) fuel cell systems ranging from 150 to 600 kilowatts for use in industrial vehicle and stationary power generation applications.

The new Argonne test facility will help prove (or, it should be said, disprove) the validity of hydrogen as a viable fuel for transportation applications including heavy trucks, railroad locomotives, marine vessels, and heavy machines used in the agriculture, construction, and mining industries.

“The facility will serve as a national resource for analysis and testing of heavy-duty fuel cell systems for developers, technology integrators and end-users in heavy-duty transportation applications including [OTR] trucks, railroad locomotives, marine vessels, aircraft and vehicles used in the agriculture, construction and mining industries,” explains Ted Krause, laboratory relationship manager for Argonne’s hydrogen and fuel cell programs. “The testing infrastructure will help advance fuel cell performance and pave the way toward integrating the technology into all of these transportation applications.”

The Hydrogen and Fuel Cell Technologies Office (HFTO) of DOE’s Office of Energy Efficiency and Renewable Energy is dedicating about $4 million to help build the new Argonne facility, which is set to come online next fall.

Electrek’s Take

Medium-sized Hydrogen FC excavator concept; via Komatsu.

It’s going to be hard to convince me that the concentrated push for a technology as inefficient as hydrogen fuel cells has more to do with any real consumer or climate benefit than it does keeping the throngs of people it will take to manufacture, capture, transport, store, house, and effectively dispense hydrogen gainfully employed through the next election cycle.

As such, while case studies like the hydrogen combustion-powered heavy trucks that have been trialed at Anglo American’s Mogalakwena mine since 2021 (at top) and fuel cell-powered concepts like Komatsu’s medium-sized excavator (above) have proven that hydrogen as a fuel can definitely work on a job site level while producing far fewer harmful emissions than diesel, I think swappable batteries like the ones being shown off by Moog Construction and Firstgreen have a far brighter future.

Speaking of Moog, we talked to some of the engineers being their ZQuip modular battery systems on a HEP-isode of The Heavy Equipment Podcast a few months back. I’ve included it, below, in case that’s something you’d like to check out.

SOURCES | IMAGES: ANL, Komatsu, and NPROXX.

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Velocity truck rental adds 47 high-speed truck chargers to California dealer network

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Velocity truck rental adds 47 high-speed truck chargers to California dealer network

Velocity truck rental is doing its part to help commercial fleets electrify by energizing 47 high-powered charging stations at four strategic dealer locations across Southern California. And they’re doing it now.

The new Velocity Truck Rental & Leasing (VTRL) charging network isn’t some far-off goal being announced for PR purposes. The company says its new chargers are already in the ground, and set to be fully online and energized by the end of this month at at VTRL facilities in Rancho Dominguez (17), Fontana (14), the City of Industry (14), and San Diego (2).

45 120 kW Detroit e-Fill chargers make up the bulk of VTRL’s infrastructure project, while two DCFC stations from ChargePoint get them to 47. All of the chargers, however, where chosen specifically to cater to the needs of medium and heavy-duty battery electric work trucks.

The company says it chose the Detroit e-Fill commercial-grade chargers because they’ve already proven themselves in Daimler-heavy fleets with their ability to bring Class 8 Freightliner eCascadias, Class 6 and 7 Freightliner eM2 box trucks, and RIZON Class 4 and 5 cabover trucks, “to 80% state of charge in just 90 minutes or less.”

At Velocity, we are not just reacting to the shift towards electric mobility; we are at the forefront with our customers and actively shaping it. By integrating high-powered, commercial-grade charging solutions along key transit corridors, we are ensuring that our customers have the support they need today. This charging infrastructure investment is a testament to our commitment to helping our customers transition smoothly to electromobility solutions and to prepare for compliance with the Advanced Clean Fleets (ACF) regulations.

David Deon, velocity president

Velocity plans to offer flexible charging options to accommodate the needs of different fleets, including both managed, “charging as a service” subscription plans and self-managed/opportunity charging during daily routes. While trucks are charging, drivers and operators will be able to relax in comfortable break rooms equipped with WIFI, television, snacks, water, and restrooms.

Electrek’s Take

Image via DTNA.

While it feels a bit underwhelming to write about trucking companies simply following the letter of the law in California, the rollout of an all-electric, zero-emission commercial trucking fleet remains something that, I think, should be celebrated.

As such, I’m celebrating it. I hope you are, too.

SOURCE | IMAGES: Global Newswire; Daimler Trucks.

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