Toyota’s largest plant globally is going electric. The company revealed Wednesday it would assemble its new three-row electric SUV at its Georgetown, Kentucky, facility starting in 2025. The new SUV will be Toyota’s first US-assembled EV as the market continues to surpass expectations.
Toyota’s first US-assembled EV will be in Kentucky
“Toyota Kentucky set the standard for Toyota vehicle manufacturing in the US and now we’re leading the charge with BEVs,” Susan Elkington, president of Toyota Motor Manufacturing, Kentucky, explained.
The Toyota Kentucky plant is the company’s largest manufacturing facility globally, with the capability to produce 550,000 vehicles annually, and will now lead Toyota’s vehicle carbon reduction efforts in the US.
Toyota says the batteries for its three-row electric SUV will come from the company’s new battery factory in North Carolina. The plant was initially revealed in late 2021. Today’s announcement from Toyota reveals the plant will receive an additional $2.1 billion investment, bringing the total to nearly $6 billion.
Sean Suggs, president of Toyota Battery Manufacturing at the North Carolina facility, commented on the new funding, saying:
With this proactive infrastructure investment, we will be able to quickly support future expansion opportunities to meet growing customer need.
The NC plant will produce lithium-ion batteries with six production lines (four for hybrids and only two for EVs).
Toyota bZ4X (Source: Toyota)
The Governor of Kentucky, Andy Beshear, said through a $591 million investment for future projects in Scott County, Toyota is committed to retaining 700 full-time jobs.
Although Toyota didn’t reveal any new details of its first US-assembled EV coming in 2025, we know it will be a three-row electric SUV as part of ten new electric cars planned to launch globally.
Toyota aims to sell 1.5 million EVs globally with the new models by 2026 as it looks to keep pace in the rapidly expanding electric car market.
ToyotaToyota
Apart from the company’s first global EV, the bZ4X, Toyota has released an electric sedan, the bZ3, in China and teased upcoming models, including a sport crossover and family SUV.
Electrek’s Take
Since passing last August, the Inflation Reduction Act (IRA) has attracted well over $100 billion in private-sector investment in EVs, batteries, and manufacturing. Toyota is one of many automakers and suppliers that have revealed plans to build on US soil.
That being said, with its first US-assembled EV arriving in 2025, will it still be too little too late for the automaker?
Either way, Toyota is doing what it should have done years ago. It’s building its EV supply chain capabilities with battery factories while retooling manufacturing facilities. In addition, Toyota is developing a dedicated EV platform that will help streamline production and double the range of future electric models with more efficient batteries, according to the company.
With the latest slew of announcements from Toyota, the company is noticeably accelerating the pace of EV development. Perhaps, after watching EV makers like Tesla and BYD steal market share, Toyota is looking toward the future rather than the past.
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Fortescue has taken the wraps off a prototype of its proposed “Infinity Train” electric locomotive, making the 1,100 km (about 685 miles) trip from Perth to the Pilbara and marking a major milestone in the decarbonization of the company’s heavy haul operations.
UPDATE 15DEC2025: now there are two!
This week, two of Fortescue battery-electric locomotives began operating at the company’s Pilbara mines in Australia, where the so-called Infinity Trains (co-developed with Caterpillar’s Progress Rail division) began regular duty.
“It’s not every day you welcome not just one, but two of the world’s largest battery-electric locomotives into your operations,” said Fortescue Metals CEO, Dino Otranto, on LinkedIn. “[I] can’t wait to see these in motion soon!”
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The two new trains are now fully operational assets, packing almost unimaginably massive 14.5 MWh battery packs that were charged once with grid power upon deployment, and which will (in theory) remain at a usable state of charge indefinitely thanks to a cleverly applied combination of gravity, regenerative braking, and human intelligence.
Co-developed with the locomotive experts at Downer Group, Fortescue revealed its concept for a battery electric “Infinity Train” back in March of 2022. At the time, the company promised a “world’s first” iron ore train capable of fully charging its batteries through regenerative braking. The two companies claimed the clever technology would create a self-sustaining, zero-emission rail system powered entirely by the force of gravity during the train’s loaded downhill travels.
This week, the concept went from the drawing board to the real world, completing an 1,100 km trip across Australia and proving itself to be up to the task of handling the grueling demands of Fortescue’s massive mining operations.
“We’re thrilled to see our battery electric locomotive prototype arrive in the Pilbara,” said Ellie Coates, CEO of Fortescue Zero. She added that the achievement, using zero fossil fuels, “represent(s) a major step in Fortescue’s journey to Real Zero.”
The Fortescue Infinity Train uses the energy produced by slowing the loaded train on downhill sections of the company’s 385 mile private, heavy-haul rail network to recharge its battery systems. That energy is enough to bring the unloaded train back to the mine, eliminating the need for external charging infrastructure or additional renewable energy sources, making the train almost entirely self-sufficient.
Fortescue says the deployment of the Infinity Train concept at its mines will eliminate more than 82 million liters of diesel fuel consumption (about 21 million gallons, which ChatGPT tells me amounts to about 235,200 tons of CO₂ emissions).
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Develon is kicking off the holidays with seven new or updated electric excavators, led by its seriously impressive flagship offering: the new 25‑ton DX250LCE-7 battery-electric crawler excavator developed by HD Hyundai.
Develon says its new electric machines offer identical performance to their diesel counterparts, while delivering significant reductions in emissions, noise, and vibration — and that the breadth and scope of the brand’s new, zero-emission lineup underscores its continued commitment to sustainable innovation in the heavy equipment space.
“Moving forward, Hyundai Infracore is focusing on innovation and smart technology, as well as productivity and fuel efficiency. I think the timing very good for us, with exciting new technologies on the market,” Young-cheul Cho, President and CEO of Develon parent company HD Hyundai Infracore, told Construction Europe at last summer’s Intermat construction show. “Our next generation machines will use AI and have sensors that will be reliable in all environments and all weathers, which will improve safety.”
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The new Develon DX250LCE-7 brings Cho’s Intermat vision to life with specs that meet or beat the diesel-powered DX255LC-7’s capabilities in a quiet, zero-emission package.
Starting with horsepower, the DX250LCE-7’s electric motors pot out about 200 hp (comparable to the diesel) while tipping the scales at a ~26 metric ton operating weight. Bucket capacity matches the diesel at 1.4 cubic meters, too — but the Develon’s standout feature is its oversized battery pack, offering up to 12 hours of continuous runtime on a single charge under typical conditions (kWh capacity hasn’t been released), with DC fast-charging options that can get it back in action at full capacity in under two hours — making it ideal for a full-day of moving dirt.
North American pricing and availability should be released in Q1.
Electrek’s Take
As demand for low-emission solutions rises throughout Europe and SE Asia, the latest electric excavators from Develon and parent company Hyundai provide an ideal balance between eco-friendly operation and real-world job site requirements – especially when fitted with articulating buckets and other versatile implements.
Regardless of who is in power in the US, the fact is that these electric machines deliver quiet, efficient performance in challenging environments, cutting both emissions and noise while maintaining productivity and improving both operators’ safety and working conditions. They’re winners all the way.
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BYD is making a significant move to boost confidence in its electric vehicles in Europe. The Chinese automaker has announced a major update to its warranty terms, extending the battery coverage to 8 years or 250,000 km (approx. 155,000 miles), whichever comes first.
This new policy significantly outpaces the industry standard and puts pressure on competitors like Tesla and Volkswagen to follow suit.
The announcement was made via BYD Europe’s official channels today, confirming that the new warranty terms apply to its lineup of “New Energy Vehicles” (NEVs) in the region:
Previously, BYD offered a warranty that was more in line with the industry average, typically around 8 years or 160,000 km (100,000 miles), with some variations like 200,000 km in specific markets. This bump to 250,000 km is a massive increase in mileage coverage, effectively targeting high-mileage drivers, taxi fleets, and Uber drivers who might be wary of long-term degradation.
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For context, here is how the new BYD warranty stacks up against the main competition in Europe:
BYD (New): 8 years / 250,000 km
Tesla (Model 3/Y RWD): 8 years / 160,000 km
Tesla (Long Range/Perf): 8 years / 192,000 km
Volkswagen (ID. Series): 8 years / 160,000 km
Hyundai/Kia: 8 years / 160,000 km
As you can see, BYD is now offering nearly 60% more mileage coverage than the standard warranty provided by Volkswagen and the base Tesla models. Even compared to Tesla’s Long Range battery warranty, BYD offers an additional 58,000 km of protection.
The move is enabled by BYD’s confidence in its Blade Battery technology, which is interestingly used by competitors, such as Tesla.
The Blade Battery uses Lithium Iron Phosphate (LFP) chemistry, which is known for having a longer cycle life than the Nickel Cobalt Manganese (NCM) cells traditionally used in long-range EVs.
BYD has often claimed that the Blade Battery can sustain over 3,000 charge cycles while maintaining reasonable capacity. Even when accounting for linear degradation to 70% capacity over that lifespan, 3,000 cycles on a vehicle with a 400 km starting range would still result in roughly 1 million kilometers of total service life. Consequently, a 250,000 km warranty remains quite conservative for the chemistry, even if it is aggressive for the market.
This comes as BYD continues to expand aggressively in Europe, having recently launched the Sealion 7 and updated versions of the Seal and Atto 3.
Electrek’s Take
This is exactly the kind of competition we like to see.
It’s great to see BYD using the inherent durability of LFP cells to offer a tangible benefit to consumers rather than just cutting costs.
I’m looking at Tesla here. Tesla has been a pioneer in battery longevity, and we know their packs can last a very long time, especially the LFP packs in the standard range Model 3 and Y.
In fact, Tesla even used BYD’s blade batteries in some of the vehicles it sells in Europe.
It would be great to see Tesla follow BYD here.
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