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As electric school buses gain momentum across the US, Lion Electric announced Wednesday it produced its first “made in America” LionC zero-emission EV school bus at its Joliet, Illinois factory.

In May 2021, Lion Electric selected Joliet, Illinois, to be the home of its future US manufacturing facility. The 900,000-square-foot plant was touted as the largest dedicated production site of zero-emission medium and heavy-duty EVs in the US.

Lion Electric was a first mover in fully electric medium and heavy-duty vehicles like EV school buses with over 12 years of experience now.

Even before the “all in” mindset spread across the globe on EVs and zero-emission technology to limit the transportation sector’s environmental impact, Lion was entirely focused on electrification. The company’s dedication has paid off, with over 700 electric vehicles on the road 10 million miles utilizing its platforms.

Lion has several major clients across North America for its electric trucks (Amazon, Ikea) and buses (First Student, LA USD, STA, National Express, ZUM).

To help customers convert to electricity, Lion offers a complete turnkey solution, including EV selection, supporting charging infrastructure, grants assistance, financing, training, maintenance, and communications.

Until now, Lion has manufactured its electric vehicles at its dedicated 200,000-square-foot facility near Montreal, Quebec, which also serves as its headquarters and R&D center. With the site having a 2,500 EV annual production capacity, Lion is expanding its manufacturing footprint to assist the growing demand for electric school buses in the US with its Joliet factory.

During its second-quarter earnings, Lion said it was on track to produce its first electric school buses at its US-based factory by the end of the year, and today the company is making good on that claim.

Lion-electric-US-factory
Lion Electric LionC zero-emission school bus Source: Lion Electric

The first Lion electric school bus produced in the US

“Today is a significant milestone for Lion,” Eric Pansegrau, GM of Lion’s Joliet factory, states as the first LionC electric school bus rolls off the line.

With the recent US climate and funding initiatives, Lion Electric is “well-positioned to support school districts with their transition,” offering their complete network approach. For example, the EPA Clean School Bus program (part of the Bipartisan Infrastructure Law) supplies $5 billion in funding to accelerate the electric school bus rollout in the US. The first round of nearly $1 billion was just awarded to 289 school districts.

On top of this, several cities and states have committed to EV school buses, such as New York, which intends to electrify 100% of its school bus fleet by 2035.

Mr. Pansegrau continued:

We are excited to now be entering the ramp-up phase of production, with an initial focus on the all-electric LionC school bus. We will spare no effort in the gradual scale-up of manufacturing, which we anticipate will be spread out over the next few quarters.

Lion expects its Joliet factory to have an annual production capacity of 20,000 electric buses and trucks after it scales its manufacturing operations. The site will first focus on electric school buses to meet the surging demand.

Electrek’s Take

Lion Electric producing its first EV school bus in the US is a remarkable accomplishment for the company and the overall transition to fully electric vehicles.

As my colleague Fred Lambert said, Lion serves as the perfect example showcasing how companies can embrace the shift to electric vehicles. Lion was relatively small compared to other school bus manufacturers, but its early focus on electric propulsion has propelled them to emerge as a leading school bus maker across North America.

With the LionC E school bus now being produced in the US, I hope it can accelerate the transition to zero-emission vehicles for school districts.

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Wheel-E Podcast: 65 MPH ONYX moped, lightweight Dahon e-bikes, more

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Wheel-E Podcast: 65 MPH ONYX moped, lightweight Dahon e-bikes, more

This week on Electrek’s Wheel-E podcast, we discuss the most popular news stories from the world of electric bikes and other nontraditional electric vehicles. This time, that includes a new ONYX RCR 80V electric moped, new lightweight e-bike motors, Aventon’s powerful update, California cops catching illegal e-bike riders with drones, a super lightweight new e-bike from Dahon, and more.

Today’s episode is sponsored by CYCROWN, an e-Bike company born from a passion for cycling. Its lineup now includes the new CYCROWN Dremax – a high-performance urban commuter e-bike now on sale in the US and Canada. Use Electrek50 to save $50 off your new eBike when you order.

The Wheel-E podcast returns every two weeks on Electrek’s YouTube channel, Facebook, Linkedin, and Twitter.

As a reminder, we’ll have an accompanying post, like this one, on the site with an embedded link to the live stream. Head to the YouTube channel to get your questions and comments in.

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After the show ends, the video will be archived on YouTube and the audio on all your favorite podcast apps:

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We also have a Patreon if you want to help us to avoid more ads and invest more in our content. We have some awesome gifts for our Patreons and more coming.

Here are a few of the articles that we will discuss during the Wheel-E podcast today:

Here’s the live stream for today’s episode starting at 9:00 a.m. ET (or the video after 10:00 a.m. ET):

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China’s nationwide ‘cash for clunkers’ trade-in program causing huge e-bike boom

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China's nationwide 'cash for clunkers' trade-in program causing huge e-bike boom

While much of the Western world is still figuring out how to get more people on electric bikes, China just flipped a switch, and the results are staggering. Thanks to a generous nationwide trade-in program rolled out around six months ago, China has seen an explosive surge in electric bicycle sales, with over 8.47 million new e-bikes hitting the road in the first half of 2025 alone.

The program, which offers subsidies to riders who trade in their old, often outdated electric bikes for newer, safer, and more efficient models, has sparked a new e-bike sale boom in a country already dominated by e-bike travel. In major provinces like Jiangsu, Hebei, and Zhejiang, over one million new e-bikes were sold in each region in just six months. That’s a tidal wave of e-bike sales.

The incentives vary depending on location and the model being traded in, but for many consumers, the subsidies cover a substantial portion of a new e-bike’s price – enough to turn a “maybe next year” purchase into a “right now” upgrade. And these aren’t just budget bikes either. The program has driven demand for higher-quality models with better batteries, safer braking systems, and more reliable electronics, accelerating both adoption and innovation across the industry.

The move has proven successful in replacing the millions of older models with lower-quality lithium-ion batteries that had posed safety risks around the country. Instead, China has pushed for higher-quality lithium-ion batteries, a return to a newer generation of higher-performance AGM batteries, and even interesting new sodium-ion battery options.

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Most e-bikes in China look more like what we’d consider seated scooters

According to China’s Ministry of Commerce, more than 8.4 million consumers have participated in the e-bike trade-in program so far, contributing to a sales increase of 643.5% year-over-year and more than doubling sales month-over-month. Meanwhile, production of new electric bicycles rose by nearly 28%, as manufacturers scrambled to meet demand. The sales boosts have already been seen in the financial reports of major industry players like NIU.

And it’s not just the big players benefiting – over 82,000 small independent e-bike dealers reported average sales increases of ¥302,000 (around US $42,000), giving a serious boost to local economies.

What’s particularly striking here is how fast this happened. The program was officially launched late last year as part of a broader effort to stimulate domestic consumption and phase out outdated vehicles and appliances. But while most analysts expected gradual growth, the e-bike sector responded much more quickly. In less than a year, the trade-in subsidies have reshaped the electric bicycle market, creating a consumer-driven boom that shows no signs of slowing.

For those of us watching from outside China, it’s hard not to wonder what might happen if other countries tried something similar. While most families in Chinese cities already own an electric bike and thus see this as an opportunity to trade it in for a newer model, Western countries like the US are still figuring out how to stimulate commuters into buying their first e-bike.

It’s too soon to know exactly how long the boom will last or whether the momentum will carry into 2026 and beyond. We’ve seen bicycle industry bubbles grow and burst before. But one thing’s clear: with the right incentives, even modest ones, it’s possible to ignite real, large-scale change. China just proved it with nearly 8.5 million new e-bikes to show for it.

And if you’re wondering what it looks like when a country takes electric micromobility seriously, this is it.

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Day 1 of the Electrek Formula Sun Grand Prix 2025 [Gallery]

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Day 1 of the Electrek Formula Sun Grand Prix 2025 [Gallery]

Today was the official start of racing at the Electrek Formula Sun Grand Prix 2025! There was a tremendous energy (and heat) on the ground at NCM Motorsports Park as nearly a dozen teams took to the track. Currently, as of writing, Stanford is ranked #1 in the SOV (Single-Occupant Vehicle) class with 68 registered laps. However, the fastest lap so far belongs to UC Berkeley, which clocked a 4:45 on the 3.15-mile track. That’s an average speed of just under 40 mph on nothing but solar energy. Not bad!

In the MOV (Multi-Occupant Vehicle) class, Polytechnique Montréal is narrowly ahead of Appalachian State by just 4 laps. At last year’s formula sun race, Polytechnique Montréal took first place overall in this class, and the team hopes to repeat that success. It’s still too early for prediction though, and anything can happen between now and the final day of racing on Saturday.

Congrats to the teams that made it on track today. We look forward to seeing even more out there tomorrow. In the meantime, here are some shots from today via the event’s wonderful photographer Cora Kennedy.

Stay tuned for more!

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