SILVER PEAK, NV — On the edge of Western Nevada, hours from a major city and miles down private dirt roads, lies the United States’ only lithium-producing plant.
The nearest town is Tonopah – population 2,179 – where a prospector discovered silver at the turn of the twentieth century. The town’s mining roots are still on display, but the action has shifted to the country’s largest lithium brine operation 45 minutes away.
Silver Peak has been producing lithium since the 1960s. Specialty chemicals company Albemarle acquired the site in 2015 from Foot Mineral Company, and has owned it ever since.
Silver Peak has gained newfound attention in recent years as the energy and transportation sectors race to wean themselves off climate-warming fossil fuels. Lithium’s unique properties make it the common denominator across battery technologies. Forecasts for just how much will be needed in the decades to come varies. Under the International Energy Agency’s most ambitious climate scenario, lithium supply will have to grow 40-fold by 2040 from today’s levels.
The U.S. used to be a leader in lithium production, but it’s since ceded that position to foreign nations, including China. Now the Biden Administration has said that bringing battery supply chains back to U.S. shores is a matter of national importance, and the recently passed Inflation Reduction Act – the largest climate package in U.S. history – underscores this new push towards domestic production of vital materials.
Part of the trouble with bringing new supply online, however, is the sheer amount of land required. The scale of Silver Peak is hard to grasp from picturs. It spans 13,000 acres, and seems to appear out of nowhere, tucked between mountain ranges in the Nevada desert.
Evaporation ponds at Albemarle’s lithium operation in Silver Peak, NV.
Pippa Stevens | CNBC
The sun bears down and it hardly rains – ideal conditions for this type of lithium extraction, which depends on solar evaporation. There’s also salt, a byproduct of production, everywhere.
The huge site is not bustling with activity, which makes it seem even larger than it is. The sun provides much of the labor, and less than 80 people total work at the facility. But it’s sites like these – vast, sweeping operations – that will power the future.
“The U.S. is at the start of really expanding and developing its supply chain domestically for this critical mineral lithium, as well as the broader supply chain for electric vehicles and electrification,” said Karen Narwold, executive vice president and chief administrative officer at Albemarle.
“From Albemarle’s perspective, we think the United States can bring the full supply chain here.”
From hundreds of feet underground…to your car
Lithium can be produced from brine, hard rock or clay, and each method requires its own set of conditions and extraction processes. Silver Peak produces lithium from brine tapped from the Clayton Valley basin.
Salty brine that contains lithium is pumped from between 300 and 2,000 feet underground to the surface. Then, over the course of 18 to 24 months, solar evaporation concentrates the lithium.
This is one of the first of 23 ponds that lithium-rich brine travels through over the course of 24 months at Albemarle’s Silver Peak site. Brine is pumped from as much as 2,000 feet underground to the surface.
Pippa Stevens | CNBC
The brine flows through a series of 23 ponds at the site as it becomes more concentrated, taking on an increasingly vivid turquoise color. The ponds range in size, and the largest is bigger than 700 football fields. As more brine is evaporated, the ponds get smaller and smaller.
About halfway through the process, lime is pumped through the brine, which separates out magnesium that’s found alongside the lithium. Once the brine has moved through all 23 ponds, the remaining lithium is chemically processed into a white powder form known as lithium carbonate.
What happens next depends on the lithium’s end use. Lithium isn’t only used in batteries, but is also found in pharmaceuticals and glass, among other things. Some of the carbonate from Silver Peak is sent to Albemarle’s processing facility in Kings Mountain, North Carolina. There it can be further refined into lithium hydroxide, which is used for electric vehicle batteries. Albemarle counts major automakers, including Tesla, as customers.
Lithium prices skyrocket
Lithium has garnered significant attention in recent months due to a sharp price spike, surging more than 700% since January 2021, according to Benchmark Mineral Intelligence. In some places, including the Chinese spot market, prices are up even more.
In a boom-and-bust cycle of sorts that mirrors other commodity markets, prices rose over the course of 2017 and into 2018 before cratering halfway through the year and falling throughout 2019. At that point the market was oversupplied, which led to a lack of investment in new production. The effects of that slowdown are still being felt. Today, supply is racing to catch up with demand, and some are warning that it simply won’t.
According to forecasts from Benchmark, 600,000 tons of lithium carbonate equivalent will be mined this year — that’s 10,000 tons less than needed. By the end of the decade, the firm envisions annual supply reaching 2.15 million tons of LCE, which will lag demand by a whopping 150,000 tons.
One of the intermediate-stage ponds at Albemarle’s lithium facility. As the brine becomes more concentrated with lithium the pools take on more of a turquoise color.
Pippa Stevens | CNBC
The surge in lithium demand comes from countries and companies doubling down on climate goals in the past few years. That includes automakers, which are announcing ambitious all-electric fleets.
Lithium isn’t the only mineral in these batteries — they also require cobalt, graphite and nickel. Each has its own limitations, and scientists are experimenting with different battery chemistries.
But while it’s possible to swap out some materials, at this point there’s no viable alternative to lithium.
Although lithium is not a scarce resource, getting a new mine up and running can take about seven years. These projects are capital intensive and require many permits, all of which means the industry is slow moving.
Lithium Americas has been trying for more than a decade to get production going at its Thacker Pass clay mine in Nevada, against opposition from environmentalists and Native American tribes. Piedmont Lithium is in the process of developing a spodumene mine in North Carolina, which it hopes will begin producing by 2026.
Albemarle is working on its own North Carolina mine at Kings Mountain. It’s a brownfield mine – meaning it was previously producing – which the company hopes will help it speed past the hurdles that delay new projects. Albemarle also has processing facilities in the state.
Extractive industries are resource-intensive by their very nature and can be highly disruptive to local ecosystems. But it’s hard to see how the world can move away from fossil fuels without new lithium production. An electric vehicle requires more than six times as many mineral inputs relative to internal combustion vehicles, according to the IEA. Under the Paris-based agency’s most ambitious climate scenario, it forecasts 230 million electric cars, buses, vans and heavy trucks on the road by 2030.
This is the last of the 23 evaporation ponds at Albemarle’s Silver Peak lithium site. From here, the lithium is sent for on-site processing where it’s turned into lithium carbonate.
Pippa Stevens | CNBC
Still, some believe these forecasts are far too ambitious, and the world should instead focus on existing resources rather than developing new sites.
Recycling could also become an option – Albemarle is one of the companies working on this – but the market hasn’t yet reached critical mass. Technologies are also being developed to make operations more efficient so that mines yield as much as possible.
Albemarle sets its sights on expansion
Silver Peak is Albemarle’s largest U.S. lithium production site at present, but it constitutes only a small portion of the company’s overall lithium production. Silver Peak produces about 5,000 metric tons per year of lithium carbonate equivalent (LCE), while Albemarle’s Chile operation – in the Salar de Atacama region – has the capacity to produce 85,000 metric tons per year. The operation there uses the same brine production process that was first developed in Nevada.
The company also co-owns two mines in Australia, and operates a number of processing facilities, including in China.
Albemarle is also increasing its footprint at Silver Peak. In Jan. 2021 the company announced plans to double capacity to 10,000 metric tons a year, which the company said is enough to power around 160,000 electric vehicles.
Bags of lithium carbonate at Albemarle’s Silver Peak facility. Some of it is sent to the company’s processing plant in North Carolina, where it can be turned into lithium hydroxide, which is used for EV batteries.
Pippa Stevens | CNBC
Albemarle’s Narwold said the expansion, initially slated for completion in 2025, is ahead of schedule. The company spent the last year and a half constructing 22 new brine-pumping wells, completing the first stage of the expansion.
By the end of this year Albemarle will be pumping at 20,000 acre feet annually, which is equivalent to roughly 18.5 million gallons of water per day. That represents the full extent of Albemarle’s water rights, which is also the entirety of the rights available in the Clayton Valley.
Albemarle is not just a lithium company: it also has bromine and chemicals divisions. But the lithium segment has grown in importance following the price spike and Albemarle’s expansion plans. Lithium now accounts for about two thirds of the company’s revenue, according to Meredith Bandy, vice president of investor relations and sustainability at Albemarle. That’s up from a few years ago, when each division was about one third of overall revenue.
“We’ve been investing in the lithium market for the last couple of years, and that’s starting to pay off in terms of volumetric growth as well as price performance,” she said.
Traditionally Albemarle had long-term, fixed contracts with customers. But this year the company restructured some of those contracts in an effort to capture upside from rising prices. It seems to be paying off.
One of the bright blue ponds at Albemarle’s lithium plant in Silver Peak, Nevada.
Pippa Stevens | CNBC
During the second quarter, Albemarle said net sales from its lithium division jumped 178% year over year. The company raised its full-year guidance three times between May and August, when Albemarle posted second-quarter results. The company will report third-quarter earnings on November 2.
For the full year, Albemarle now expects adjusted EBITDA for its lithium division to grow between 500% and 550% on a year-over-year basis. That’s up from prior expectations of a 300% jump.
“There’s a tremendous amount of demand. The industry really is having to work hard – Albemarle is having to work hard – to keep up with that demand,” said Bandy.
Investors have rewarded the company’s performance. The stock climbed to an all-time high on September 14, during a rocky period in the broader market. Shares have since fallen 18%, but the stock is still up about 8% for the year, with a company valuation around $30 billion.
By comparison the S&P 500 and Nasdaq Composite are down 25% and 33%, respectively, for 2022.
Climate bill: a game changer?
While the vast majority of battery production takes place outside the U.S. — China is a key player, currently refining 56.5% of global lithium, according to Benchmark — the Biden Administration is trying to change that.
In February, the White House announced funding for domestic production of materials and minerals critical to the energy transition. Then, in March, Biden invoked the Defense Production Act for these materials.
“To promote the national defense, the United States must secure a reliable and sustainable supply of such strategic and critical materials,” a March statement from the White House read, citing lithium as among the “critical materials.”
But the most meaningful initiative, by far, is the recently passed Inflation Reduction Act. The bill, which is the largest climate funding package in U.S. history, focuses on incentives and credits aimed at accelerating the U.S.’ shift towards renewable energy while also jumpstarting domestic manufacturing.
The bill includes measures that will help battery companies on both the supply and demand side. Over time, a greater portion of an electric vehicle’s battery materials must be sourced from the U.S. or one of its free-trade allies in order for consumers to qualify for the tax rebates. Producers can also take advantage of the manufacturing tax credits.
Narwold called the Inflation Reduction Act a “great step forward.”
“It really does give the impetus to start focusing domestically on building that supply chain. No reason why the United States can’t be a significant contributor to that supply chain with the right support, both from the government – state and federal – as well as from the industry,” she said.
Bags of lithium carbonate. This is the end product after the lithium-rich brine has spent about 24 months travelling through evaporation ponds at Albemarle’s Silver Peak plant.
The electric construction equipment experts at XCMG just released a new, 25 ton electric crawler excavator ahead of bauma 2025 – and they have their eye on the global urban construction, mine operations, and logistical material handling markets.
UPDATE: telematics announcement.
Powered by a high-capacity 400 kWh lithium iron phosphate battery capable of delivering up to 8 hours of continuous operation, the XE215EV electric excavator promises uninterrupted operation at a lower cost of ownership and with even less downtime than its diesel counterparts.
XCMG showed off its latest electric equipment at the December 2024 bauma China, including an updated version of its of its 85-ton autonomous electric mining truck that features a fully cab-less design – meaning there isn’t even a place for an operator to sit, let alone operate. And that’s too bad, because what operator wouldn’t want to experience an electric truck putting down 1070 hp more than 16,000 lb-ft of torque!?
Easy in, easy out
XCMG battery swap crane; via Etrucks New Zealand.
The best part? All of the company’s heavy equipment assets – from excavators to terminal tractors to dump trucks and wheel loaders – all use the same 400 kWh BYD battery packs, Milwaukee tool style. That means an equipment fleet can utilize x number of vehicles with a fraction of the total battery capacity and material needs of other asset brands. That’s not just a smart use of limited materials, it’s a smarter use of energy.
“XCMG remains committed to advancing engineering technology to empower a sustainable future. Our mission is to deliver efficient, intelligent, and eco-friendly lifecycle solutions for global clients,” said Mr. Yang Dongsheng, Chairman of XCMG Group and XCMG Machinery. “Today, 19% of our product portfolio comprises green innovations under our ‘Green Mountain’ new energy line, with full electrification across all series underway.”
On today’s troubling episode of Quick Charge, we explore all the troubles befalling Tesla (and TSLA stock) in the month April – with top executives fleeing the ship, demand plummeting, sales slipping, government incentives at home and abroad under threat, and a raft of receipts brought on by an OpenAI lawsuit hitting the brand, it’s already a bad month for Elon … and there’s still 20 more days to go!
None of this even touches on the $43 million “backlogged” rebate scandal Tesla’s facing in Canada that’s being blamed for people’s negative attitudes about the brand (ha!) or the fact that neither the long-promised Roadster 2.0 or the Tesla Semi will see production anytime this year, either.
The word you’re looking for when you think of Tesla these days is, “cooked.”
New episodes of Quick Charge are recorded, usually, Monday through Thursday (and sometimes Sunday). We’ll be posting bonus audio content from time to time as well, so be sure to follow and subscribe so you don’t miss a minute of Electrek’s high-voltage daily news.
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Renewable developer Vesper Energy has cut the ribbon on Hornet Solar in Swisher County, Texas, one of the largest single-phase solar farms in the US.
As Electrek reported in January, the 600-megawatt (MW) Hornet Solar includes over 1.36 million modules covering more than 6 square miles. The project will contribute more than $100 million in new tax revenue to Swisher County and deliver 600 MWac of energy–enough to power 160,000 homes annually.
January 30, 2025: “The seamless coordination between our team and our EPC partner, Blattner, has enabled us to remain ahead of schedule and on budget while ensuring quality throughout the process,” said Juan Suarez, co-CEO of Irving-based Vesper Energy.
Hornet Solar uses bifacial solar panels mounted on a single-axis tracking system to maximize efficiency. The solar farm is connected to Oncor Electric’s transmission system within ERCOT and is contracted to provide power to four off-take partners through individual Virtual Power Purchase Agreements (VPPAs).
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The Hornet Solar project in the Texas Panhandle is on track to be fully online by spring 2025.
Texas is a utility-scale solar leader in the US, with a ranking of No. 2 and 37,713 MW currently installed. It’s projected to install 51,144 MW over the next five years and move into the No. 1 spot, according to the Solar Energy Industries Association (SEIA). The total solar investment in the state is $45.2 billion.
On January 21, the SEIA, Conservative Texans for Energy Innovation (CTEI), Advanced Power Alliance (APA), and the Texas Solar + Storage Association (TSSA) reported that existing and expected utility-scale solar, wind, and battery storage projects will contribute over $20 billion in total tax revenue – and pay Texas landowners $29.5 billion – over the projects’ lifetimes.
If you’re considering going solar, it’s always a good idea to get quotes from a few installers. To make sure you find a trusted, reliable solar installer near you that offers competitive pricing, check out EnergySage, a free service that makes it easy for you to go solar. It has hundreds of pre-vetted solar installers competing for your business, ensuring you get high-quality solutions and save 20-30% compared to going it alone. Plus, it’s free to use, and you won’t get sales calls until you select an installer and share your phone number with them.
Your personalized solar quotes are easy to compare online and you’ll get access to unbiased Energy Advisors to help you every step of the way. Get started here.
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